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By NASA
4 Min Read NASA 3D-Printed Antenna Takes Additive Manufacturing to New Heights
The 3D-printed antenna mounted to a ladder prior to testing at NASA's Columbia Scientific Balloon Facility in Palestine, Texas. Credits: NASA/Peter Moschetti In fall 2024, NASA developed and tested a 3D-printed antenna to demonstrate a low-cost capability to communicate science data to Earth. The antenna, tested in flight using an atmospheric weather balloon, could open the door for using 3D printing as a cost-effective development solution for the ever-increasing number of science and exploration missions.
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NASA developed and tested a 3D-printed antenna to demonstrate a low-cost capability to communicate science data to Earth.NASA/Kasey Dillahay Printing
For this technology demonstration, engineers from NASA’s Near Space Network designed and built a 3D-printed antenna, tested it with the network’s relay satellites, and then flew it on a weather balloon.
The 3D printing process, also known as additive manufacturing, creates a physical object from a digital model by adding multiple layers of material on top of each other, usually as a liquid, powder, or filament. The bulk of the 3D-printed antenna uses a low electrical resistance, tunable, ceramic-filled polymer material.
Using a printer supplied by Fortify, the team had full control over several of the electromagnetic and mechanical properties that standard 3D printing processes do not. Once NASA acquired the printer, this technology enabled the team to design and print an antenna for the balloon in a matter of hours. Teams printed the conductive part of the antenna with one of several different conductive ink printers used during the experiment.
For this technology demonstration, the network team designed and built a 3D-printed magneto-electric dipole antenna and flew it on a weather balloon. [JF1] A dipole antenna is commonly used in radio and telecommunications. The antenna has two “poles,” creating a radiation pattern similar to a donut shape.
Testing
The antenna, a collaboration between engineers within NASA’s Scientific Balloon Program and the agency’s Space Communications and Navigation (SCaN) program, was created to showcase the capabilities of low-cost design and manufacturing.
Following manufacturing, the antenna was assembled and tested at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, in the center’s electromagnetic anechoic chamber.
The anechoic chamber is the quietest room at Goddard — a shielded space designed and constructed to both resist intrusive electromagnetic waves and suppress their emission to the outside world. This chamber eliminates echoes and reflections of electromagnetic waves to simulate the relative “quiet” of space.
To prepare for testing, NASA intern Alex Moricette installed the antenna onto the mast of the anechoic chamber. The antenna development team used the chamber to test its performance in a space-like environment and ensure it functioned as intended.
NASA Goddard’s anechoic chamber eliminates echoes and reflections of electromagnetic waves to simulate the relative “quiet” of space. Here, the antenna is installed on the mast of the anechoic chamber.NASA/Peter Moschetti Once completed, NASA antenna engineers conducted final field testing at NASA’s Columbia Scientific Balloon Facility in Palestine, Texas, before liftoff.
The team coordinated links with the Near Space Network’s relay fleet to test the 3D-printed antenna’s ability to send and receive data.
The team monitored performance by sending signals to and from the 3D-printed antenna and the balloon’s planned communications system, a standard satellite antenna. Both antennas were tested at various angles and elevations. By comparing the 3D-printed antenna with the standard antenna, they established a baseline for optimal performance.
Field testing was performed at NASA’s Columbia Scientific Balloon Facility in Palestine, Texas, prior to liftoff. To do this, the 3D-printed antenna was mounted to a ladder.NASA/Peter Moschetti In the Air
During flight, the weather balloon and hosted 3D-printed antenna were tested for environmental survivability at 100,000 feet and were safely recovered.
For decades, NASA’s Scientific Balloon Program, managed by NASA’s Wallops Flight Facility in Virginia, has used balloons to carry science payloads into the atmosphere. Weather balloons carry instruments that measure atmospheric pressure, temperature, humidity, wind speed, and direction. The information gathered is transmitted back to a ground station for mission use.
The demonstration revealed the team’s anticipated results: that with rapid prototyping and production capabilities of 3D printing technology, NASA can create high-performance communication antennas tailored to mission specifications faster than ever before.
Implementing these modern technological advancements is vital for NASA, not only to reduce costs for legacy platforms but also to enable future missions.
The Near Space Network is funded by NASA’s SCaN (Space Communications and Navigation) program office at NASA Headquarters in Washington. The network is operated out of NASA’s Goddard Space Flight Center in Greenbelt, Maryland.
By Kendall Murphy
NASA’s Goddard Space Flight Center, Greenbelt, Md.
About the Author
Kendall Murphy
Technical WriterKendall Murphy is a technical writer for the Space Communications and Navigation program office. She specializes in internal and external engagement, educating readers about space communications and navigation technology.
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Last Updated Jan 22, 2025 EditorGoddard Digital TeamContactKendall Murphykendall.t.murphy@nasa.govLocationGoddard Space Flight Center Related Terms
Manufacturing, Materials, 3-D Printing Goddard Space Flight Center Scientific Balloons Space Communications & Navigation Program Space Communications Technology Technology Explore More
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By NASA
4 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
A test rover with shape memory alloy spring tires traverses rocky, Martian-simulated terrain.Credit: NASA The mystique of Mars has been studied for centuries. The fourth planet from the Sun is reminiscent of a rich, red desert and features a rugged surface challenging to traverse. While several robotic missions have landed on Mars, NASA has only explored 1% of its surface. Ahead of future human and robotic missions to the Red Planet, NASA recently completed rigorous rover testing on Martian-simulated terrain, featuring revolutionary shape memory alloy spring tire technology developed at the agency’s Glenn Research Center in Cleveland in partnership with Goodyear Tire & Rubber.
Rovers — mobile robots that explore lunar or planetary surfaces — must be equipped with adequate tires for the environments they’re exploring. As Mars has an uneven, rocky surface, durable tires are essential for mobility. Shape memory alloy (SMA) spring tires help make that possible.
Shape memory alloys are metals that can return to their original shape after being bent, stretched, heated, and cooled. NASA has used them for decades, but applying this technology to tires is a fairly new concept.
“We at Glenn are one of the world leaders in bringing the science and understanding of how you change the alloy compositions, how you change the processing of the material, and how you model these systems in a way that we can control and stabilize the behaviors so that they can actually be utilized in real applications,” said Dr. Santo Padula II, materials research engineer at NASA Glenn.
Researchers from NASA’s Glenn Research Center and Airbus Defence & Space pose with a test rover on Martian-simulated terrain.Credit: NASA Padula and his team have tested several applications for SMAs, but his epiphany of the possibilities for tires came about because of a chance encounter.
While leaving a meeting, Padula encountered Colin Creager, a mechanical engineer at NASA Glenn whom he hadn’t seen in years. Creager used the opportunity to tell him about the work he was doing in the NASA Glenn Simulated Lunar Operations (SLOPE) Laboratory, which can simulate the surfaces of the Moon and Mars to help scientists test rover performance. He brought Padula to the lab, where Padula immediately took note of the spring tires. At the time, they were made of steel.
Padula remarked, “The minute I saw the tire, I said, aren’t you having problems with those plasticizing?” Plasticizing refers to a metal undergoing deformation that isn’t reversible and can lead to damage or failure of the component.
“Colin told me, ‘That’s the only problem we can’t solve.’” Padula continued, “I said, I have your solution. I’m developing a new alloy that will solve that. And that’s how SMA tires started.”
From there, Padula, Creager, and their teams joined forces to improve NASA’s existing spring tires with a game-changing material: nickel-titanium SMAs. The metal can accommodate deformation despite extreme stress, permitting the tires to return to their original shape even with rigorous impact, which is not possible for spring tires made with conventional metal.
Credit: NASA Since then, research has been abundant, and in the fall of 2024, teams from NASA Glenn traveled to Airbus Defence and Space in Stevenage, United Kingdom, to test NASA’s innovative SMA spring tires. Testing took place at the Airbus Mars Yard — an enclosed facility created to simulate the harsh conditions of Martian terrain.
“We went out there with the team, we brought our motion tracking system and did different tests uphill and back downhill,” Creager said. “We conducted a lot of cross slope tests over rocks and sand where the focus was on understanding stability because this was something we had never tested before.”
During the tests, researchers monitored rovers as the wheels went over rocks, paying close attention to how much the crowns of the tires shifted, any damage, and downhill sliding. The team expected sliding and shifting, but it was very minimal, and testing met all expectations. Researchers also gathered insights about the tires’ stability, maneuverability, and rock traversal capabilities.
As NASA continues to advance systems for deep space exploration, the agency’s Extravehicular Activity and Human Surface Mobility program enlisted Padula to research additional ways to improve the properties of SMAs for future rover tires and other potential uses, including lunar environments.
“My goal is to extend the operating temperature capability of SMAs for applications like tires, and to look at applying these materials for habitat protection,” Padula said. “We need new materials for extreme environments that can provide energy absorption for micrometeorite strikes that happen on the Moon to enable things like habitat structures for large numbers of astronauts and scientists to do work on the Moon and Mars.”
Researchers say shape memory alloy spring tires are just the beginning.
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By NASA
Hubble Space Telescope Hubble Home Overview About Hubble The History of Hubble Hubble Timeline Why Have a Telescope in Space? Hubble by the Numbers At the Museum FAQs Impact & Benefits Hubble’s Impact & Benefits Science Impacts Cultural Impact Technology Benefits Impact on Human Spaceflight Astro Community Impacts Science Hubble Science Science Themes Science Highlights Science Behind Discoveries Hubble’s Partners in Science Universe Uncovered Explore the Night Sky Observatory Hubble Observatory Hubble Design Mission Operations Missions to Hubble Hubble vs Webb Team Hubble Team Career Aspirations Hubble Astronauts News Hubble News Hubble News Archive Social Media Media Resources Multimedia Multimedia Images Videos Sonifications Podcasts e-Books Online Activities Lithographs Fact Sheets Glossary Posters Hubble on the NASA App More 35th Anniversary 2 min read
Hubble Captures Young Stars Changing Their Environments
This NASA/ESA Hubble Space Telescope image features the nearest star-forming region to Earth, the Orion Nebula (Messier 42, M42), located some 1,500 light-years away. ESA/Hubble, NASA, and T. Megeath This NASA/ESA Hubble Space Telescope image peers into the dusty recesses of the nearest massive star-forming region to Earth, the Orion Nebula (Messier 42, M42). Just 1,500 light-years away, the Orion Nebula is visible to the unaided eye below the three stars that form the ‘belt’ in the constellation Orion. The nebula is home to hundreds of newborn stars including the subject of this image: the protostars HOPS 150 and HOPS 153.
These protostars get their names from the Herschel Orion Protostar Survey, conducted with ESA’s Herschel Space Observatory. The object visible in the upper-right corner of this image is HOPS 150: it’s a binary star system where two young protostars orbit each other. Each star has a small, dusty disk of material surrounding it. These stars gather material from their respective dust disks, growing in the process. The dark line that cuts across the bright glow of these protostars is a cloud of gas and dust falling in on the pair of protostars. It is over 2,000 times wider than the distance between Earth and the Sun. Based on the amount of infrared light HOPS 150 is emitting, as compared to other wavelengths it emits, the protostars are mid-way down the path to becoming mature stars.
Extending across the left side of the image is a narrow, colorful outflow called a jet. This jet comes from the nearby protostar HOPS 153, which is out of the frame. HOPS 153 is significantly younger than its neighbor. That stellar object is still deeply embedded in its birth nebula and enshrouded by a cloud of cold, dense gas. While Hubble cannot penetrate this gas to see the protostar, the jet HOPS 153 emitted is brightly and clearly visible as it plows into the surrounding gas and dust of the Orion Nebula.
The transition from tightly swaddled protostar to fully fledged star will dramatically affect HOPS 153’s surroundings. As gas falls onto the protostar, its jets spew material and energy into interstellar space, carving out bubbles and heating the gas. By stirring up and warming nearby gas, HOPS 153 may regulate the formation of new stars in its neighborhood and even slow its own growth.
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Claire Andreoli (claire.andreoli@nasa.gov)
NASA’s Goddard Space Flight Center, Greenbelt, MD
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Last Updated Jan 16, 2025 Editor Andrea Gianopoulos Location NASA Goddard Space Flight Center Related Terms
Astrophysics Astrophysics Division Goddard Space Flight Center Hubble Space Telescope Nebulae Protostars Stars The Universe Keep Exploring Discover More Topics From Hubble
Hubble Space Telescope
Since its 1990 launch, the Hubble Space Telescope has changed our fundamental understanding of the universe.
Exploring the Birth of Stars
Hubble’s Night Sky Challenge
Hubble Focus: The Lives of Stars
This e-book highlights the mission’s recent discoveries and observations related to the birth, evolution, and death of stars.
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By NASA
Hubble Space Telescope Hubble Home Overview About Hubble The History of Hubble Hubble Timeline Why Have a Telescope in Space? Hubble by the Numbers At the Museum FAQs Impact & Benefits Hubble’s Impact & Benefits Science Impacts Cultural Impact Technology Benefits Impact on Human Spaceflight Astro Community Impacts Science Hubble Science Science Themes Science Highlights Science Behind Discoveries Hubble’s Partners in Science Universe Uncovered Explore the Night Sky Observatory Hubble Observatory Hubble Design Mission Operations Missions to Hubble Hubble vs Webb Team Hubble Team Career Aspirations Hubble Astronauts News Hubble News Hubble News Archive Social Media Media Resources Multimedia Multimedia Images Videos Sonifications Podcasts e-Books Online Activities Lithographs Fact Sheets Glossary Posters Hubble on the NASA App More 35th Anniversary 6 Min Read NASA’s Hubble Traces Hidden History of Andromeda Galaxy
This photomosaic of the Andromeda galaxy is the largest ever assembled from Hubble observations. Credits:
NASA, ESA, Benjamin F. Williams (UWashington), Zhuo Chen (UWashington), L. Clifton Johnson (Northwestern); Image Processing: Joseph DePasquale (STScI) In the years following the launch of NASA’s Hubble Space Telescope, astronomers have tallied over 1 trillion galaxies in the universe. But only one galaxy stands out as the most important nearby stellar island to our Milky Way — the magnificent Andromeda galaxy (Messier 31). It can be seen with the naked eye on a very clear autumn night as a faint cigar-shaped object roughly the apparent angular diameter of our Moon.
A century ago, Edwin Hubble first established that this so-called “spiral nebula” was actually very far outside our own Milky Way galaxy — at a distance of approximately 2.5 million light-years or roughly 25 Milky Way diameters. Prior to that, astronomers had long thought that the Milky way encompassed the entire universe. Overnight, Hubble’s discovery turned cosmology upside down by unveiling an infinitely grander universe.
Now, a century later, the space telescope named for Hubble has accomplished the most comprehensive survey of this enticing empire of stars. The Hubble telescope is yielding new clues to the evolutionary history of Andromeda, and it looks markedly different from the Milky Way’s history.
This is largest photomosaic ever assembled from Hubble Space Telescope observations. It is a panoramic view of the neighboring Andromeda galaxy, located 2.5 million light-years away. It took over 10 years to make this vast and colorful portrait of the galaxy, requiring over 600 Hubble overlapping snapshots that were challenging to stitch together. The galaxy is so close to us, that in angular size it is six times the apparent diameter of the full Moon, and can be seen with the unaided eye. For Hubble’s pinpoint view, that’s a lot of celestial real estate to cover. This stunning, colorful mosaic captures the glow of 200 million stars. That’s still a fraction of Andromeda’s population. And the stars are spread across about 2.5 billion pixels. The detailed look at the resolved stars will help astronomers piece together the galaxy’s past history that includes mergers with smaller satellite galaxies. NASA, ESA, Benjamin F. Williams (UWashington), Zhuo Chen (UWashington), L. Clifton Johnson (Northwestern); Image Processing: Joseph DePasquale (STScI)
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Without Andromeda as a proxy for spiral galaxies in the universe at large, astronomers would know much less about the structure and evolution of our own Milky Way. That’s because we are embedded inside the Milky Way. This is like trying to understand the layout of New York City by standing in the middle of Central Park.
“With Hubble we can get into enormous detail about what’s happening on a holistic scale across the entire disk of the galaxy. You can’t do that with any other large galaxy,” said principal investigator Ben Williams of the University of Washington. Hubble’s sharp imaging capabilities can resolve more than 200 million stars in the Andromeda galaxy, detecting only stars brighter than our Sun. They look like grains of sand across the beach. But that’s just the tip of the iceberg. Andromeda’s total population is estimated to be 1 trillion stars, with many less massive stars falling below Hubble’s sensitivity limit.
Photographing Andromeda was a herculean task because the galaxy is a much bigger target on the sky than the galaxies Hubble routinely observes, which are often billions of light-years away. The full mosaic was carried out under two Hubble programs. In total, it required over 1,000 Hubble orbits, spanning more than a decade.
This panorama started with the Panchromatic Hubble Andromeda Treasury (PHAT) program about a decade ago. Images were obtained at near-ultraviolet, visible, and near-infrared wavelengths using the Advanced Camera for Surveys and the Wide Field Camera 3 aboard Hubble to photograph the northern half of Andromeda.
This is the largest photomosaic ever made by the Hubble Space Telescope. The target is the vast Andromeda galaxy that is only 2.5 million light-years from Earth, making it the nearest galaxy to our own Milky Way. Andromeda is seen almost edge-on, tilted by 77 degrees relative to Earth’s view. The galaxy is so large that the mosaic is assembled from approximately 600 separate overlapping fields of view taken over 10 years of Hubble observing — a challenge to stitch together over such a large area. The mosaic image is made up of at least 2.5 billion pixels. Hubble resolves an estimated 200 million stars that are hotter than our Sun, but still a fraction of the galaxy’s total estimated stellar population. Interesting regions include: (a) Clusters of bright blue stars embedded within the galaxy, background galaxies seen much farther away, and photo-bombing by a couple bright foreground stars that are actually inside our Milky Way; (b) NGC 206 the most conspicuous star cloud in Andromeda; (c) A young cluster of blue newborn stars; (d) The satellite galaxy M32, that may be the residual core of a galaxy that once collided with Andromeda; (e) Dark dust lanes across myriad stars.
NASA, ESA, Benjamin F. Williams (UWashington), Zhuo Chen (UWashington), L. Clifton Johnson (Northwestern); Image Processing: Joseph DePasquale (STScI)
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This program was followed up by the Panchromatic Hubble Andromeda Southern Treasury (PHAST), recently published in The Astrophysical Journal and led by Zhuo Chen at the University of Washington, which added images of approximately 100 million stars in the southern half of Andromeda. This region is structurally unique and more sensitive to the galaxy’s merger history than the northern disk mapped by the PHAT survey.
The combined programs collectively cover the entire disk of Andromeda, which is seen almost edge-on — tilted by 77 degrees relative to Earth’s view. The galaxy is so large that the mosaic is assembled from approximately 600 separate fields of view. The mosaic image is made up of at least 2.5 billion pixels.
The complementary Hubble survey programs provide information about the age, heavy-element abundance, and stellar masses inside Andromeda. This will allow astronomers to distinguish between competing scenarios where Andromeda merged with one or more galaxies. Hubble’s detailed measurements constrain models of Andromeda’s merger history and disk evolution.
A Galactic ‘Train Wreck’
Though the Milky Way and Andromeda formed presumably around the same time many billions of years ago, observational evidence shows that they have very different evolutionary histories, despite growing up in the same cosmological neighborhood. Andromeda seems to be more highly populated with younger stars and unusual features like coherent streams of stars, say researchers. This implies it has a more active recent star-formation and interaction history than the Milky Way.
“Andromeda’s a train wreck. It looks like it has been through some kind of event that caused it to form a lot of stars and then just shut down,” said Daniel Weisz at the University of California, Berkeley. “This was probably due to a collision with another galaxy in the neighborhood.”
A possible culprit is the compact satellite galaxy Messier 32, which resembles the stripped-down core of a once-spiral galaxy that may have interacted with Andromeda in the past. Computer simulations suggest that when a close encounter with another galaxy uses up all the available interstellar gas, star formation subsides.
The Andromeda Galaxy, our closest galactic neighbor, holds over 1 trillion stars and has been a key to unlocking the secrets of the universe. Thanks to NASA’s Hubble Space Telescope, we’re now seeing Andromeda in stunning new detail, revealing its dynamic history and unique structure.
Credit: NASA’s Goddard Space Flight Center; Lead Producer: Paul Morris
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“Andromeda looks like a transitional type of galaxy that’s between a star-forming spiral and a sort of elliptical galaxy dominated by aging red stars,” said Weisz. “We can tell it’s got this big central bulge of older stars and a star-forming disk that’s not as active as you might expect given the galaxy’s mass.”
“This detailed look at the resolved stars will help us to piece together the galaxy’s past merger and interaction history,” added Williams.
Hubble’s new findings will support future observations by NASA’s James Webb Space Telescope and the upcoming Nancy Grace Roman Space Telescope. Essentially a wide-angle version of Hubble (with the same sized mirror), Roman will capture the equivalent of at least 100 high-resolution Hubble images in a single exposure. These observations will complement and extend Hubble’s huge dataset.
The Hubble Space Telescope has been operating for over three decades and continues to make ground-breaking discoveries that shape our fundamental understanding of the universe. Hubble is a project of international cooperation between NASA and ESA (European Space Agency). NASA’s Goddard Space Flight Center in Greenbelt, Maryland, manages the telescope and mission operations. Lockheed Martin Space, based in Denver, also supports mission operations at Goddard. The Space Telescope Science Institute in Baltimore, which is operated by the Association of Universities for Research in Astronomy, conducts Hubble science operations for NASA.
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Facebook logo @NASAHubble @NASAHubble Instagram logo @NASAHubble Media Contact:
Claire Andreoli (claire.andreoli@nasa.gov)
NASA’s Goddard Space Flight Center, Greenbelt, MD
Ray Villard
Space Telescope Science Institute, Baltimore, MD
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Last Updated Jan 16, 2025 Editor Andrea Gianopoulos Location NASA Goddard Space Flight Center Related Terms
Andromeda Galaxy Astrophysics Astrophysics Division Galaxies Goddard Space Flight Center Hubble Space Telescope Spiral Galaxies The Universe Keep Exploring Discover More Topics From Hubble
Hubble Space Telescope
Since its 1990 launch, the Hubble Space Telescope has changed our fundamental understanding of the universe.
Hubble Science
Hubble’s Night Sky Challenge
Hubble Images
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By European Space Agency
The largest photomosaic of the Andromeda galaxy, assembled from NASA/ESA Hubble Space Telescope observations, unveils hundreds of millions of stars. It took more than 10 years to collect data for this colorful portrait of our neighbouring galaxy and was created from more than 600 snapshots. This stunning, colourful mosaic captures the glow of 200 million stars, and is spread across roughly 2.5 billion pixels.
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