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    • By NASA
      NASA has taken a big step forward in how engineers will assemble and stack future SLS (Space Launch System) rockets for Artemis Moon missions inside the Vehicle Assembly Building (VAB) at the agency’s Kennedy Space Center in Florida.
      The VAB’s High Bay 2 has been outfitted with new tooling to facilitate the vertical integration of the SLS core stage. That progress was on full display in mid-December when teams suspended the fully assembled core stage 225 feet in the air inside the high bay to complete vertical work before it is stacked on mobile launcher 1, allowing teams to continue solid rocket booster stacking simultaneously inside High Bay 3 for Artemis II.
      The fully assembled SLS (Space Launch System) core stage for the Artemis II test flight is suspended 225 feet in the air inside the newly renovated High Bay 2 at Kennedy’s Vehicle Assembly Building. The core stage was lifted to enable engineers to complete work before it is stacked on mobile launcher 1 with other rocket elements. With the move to High Bay 2, technicians now have 360-degree tip to tail access to the core stage, both internally and externally.NASA With the move to High Bay 2, technicians with NASA and Boeing now have 360-degree tip to tail access to the core stage, both internally and externally. Michigan-based supplier Futuramic Tool and Engineering led the design and build of the Core Stage Vertical Integration Center tool that will hold the core stage in a vertical position.
      “High Bay 2 tooling was originally scheduled to be complete for Artemis III. We had an opportunity to get it done earlier and that will put us in a good posture to complete work earlier than planned prior to moving the core stage for Artemis II into the full integrated stack over into in High Bay 3,” said Chad Bryant, deputy manager of the NASA SLS Stages Office. “This gives us an opportunity to go in and learn how to rotate, lift, and move the core stage into the high bay.”
      This move also doubles the footprint of useable space within the VAB, giving engineers access to both High Bay 2 and High Bay 3 simultaneously, while also freeing up space at NASA’s Michoud Assembly Facility in New Orleans to continue work on the individual elements for future SLS core stages.
      High Bay 2 has a long history of supporting NASA exploration programs: during Apollo, High Bay 2, one of four high bays inside the VAB, was used to stack the Saturn V rocket. During the Space Shuttle Program, the high bay was used for external tank checkout and storage and as an extra storage area for the shuttle.
      Under the new assembly model beginning with Artemis III, all the major structures for the SLS core stage will continue to be fully produced and manufactured at NASA Michoud. Upon completion of manufacturing and thermal protection system application, the engine section will be shipped to Kennedy for final outfitting.
      The 212-foot-tall SLS (Space Launch System) core stage for NASA Artemis II is seen being moved from a horizontal position to a vertical position in High Bay 2 at the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. With the move to High Bay 2, NASA and Boeing technicians now have 360-degree access to the core stage both internally and externally. (NASA) “Core stage 3 marks a significant change in the way we build core stages,” said Steve Wofford, manager of the SLS Stages Office. “The vertical capability in High Bay 2 allows us to perform parallel processing from the top to bottom of the stage. It’s a much more efficient way to build core stages. This new capability will streamline final production efforts, allowing our team to have 360-degree access to the stage, both internally and externally.”
      The fully assembled core stage for Artemis II arrived July 23, 2024, at Kennedy, where it remained horizontal inside the VAB transfer aisle until its recent lift into the newly outfitted high bay.
      Teams at NASA Michoud are outfitting the remaining core stage elements for Artemis III and preparing to horizontally join them. The four RS-25 engines for the Artemis III mission are complete at NASA’s Stennis Space Center in Bay St. Louis, Mississippi, and will be transported to NASA Kennedy in 2025. Major core stage and exploration upper stage structures are in work at NASA Michoud for Artemis IV and beyond.
      NASA is working to land the first woman, first person of color, and its first international partner astronaut on the Moon under Artemis. SLS is part of NASA’s backbone for deep space exploration, along with the Orion spacecraft, supporting ground systems, advanced spacesuits and rovers, the Gateway in orbit around the Moon, and commercial human landing systems. SLS is the only rocket that can send Orion, astronauts, and supplies to the Moon in a single launch.
      News Media Contact
      Jonathan Deal
      Marshall Space Flight Center
      Huntsville, Ala.
      256-544-0034
      View the full article
    • By NASA
      Teams with NASA’s Exploration Ground Systems Program lift the agency’s SLS (Space Launch System) core stage for the Artemis II mission from horizonal to vertical inside the transfer aisle at the Vehicle Assembly building at NASA’s Kennedy Space Center in Florida on Tuesday, Dec. 10, 2024. The one-of-a kind lifting beam is designed to move the core stage from the transfer aisle to High Bay 2 where it will remain while teams stack the two solid rocket boosters for the SLS core stage. NASA/Adeline Morgan NASA’s SLS (Space Launch System) Moon rocket core stage is vertical in High Bay 2 on Tuesday, Dec. 10, 2024, inside the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida.
      The core stage arrived on July 23 to NASA Kennedy, where it remained horizontal inside the facility’s transfer aisle. With the move to High Bay 2, technicians with NASA and Boeing now have 360-degree access to the core stage both internally and externally. The move also frees up more space in the transfer aisle to allow technicians to continue transporting and integrating two solid rocket boosters onto mobile launcher 1 in High Bay 3 for the Artemis II mission. Boeing and their sub-contractor Futuramic refurbished High Bay 2 to increase efficiencies while processing core stages for Artemis II and beyond.
      During Apollo, technicians stacked the Saturn V rocket in High Bay 2. During the Space Shuttle Program, the high bay was used for external tank checkout and storage and as a contingency storage area for the shuttle. The Artemis II test flight will be NASA’s first mission with crew under the Artemis campaign, sending NASA astronauts Victor Glover, Christina Koch, and Reid Wiseman, as well as CSA (Canadian Space Agency) astronaut Jeremy Hansen, on a 10-day journey around the Moon and back.
      Image credit: NASA/Adeline Morgan
      View the full article
    • By NASA
      NASA’s T-38 jets fly in formation above the Space Launch System rocket on Launch Pad 39B at NASA’s Kennedy Space Center.
      Aircraft designations and passengers:
      901: Chris Condon / Astronaut Zena Cardman.
      902: Astronaut Candidate Nicole Ayers / Astronaut Christina Koch.
      903: Canadian Space Agency Astronaut Jeremy Hansen / Astronaut Drew Morgan.
      904: Chief Astronaut Reid Wiseman / Astronaut Joe Acaba.
      905 (Photo Chase): Astronaut Candidate Jack Hathaway / Josh Valcarcel
      Image Credit: NASA/Josh Valcarcel
      View the full article
    • By NASA
      On July 23, 1979, space shuttle Enterprise completed its time as a pathfinder vehicle at Launch Pad 39A at NASA’s Kennedy Space Center (KSC) in Florida. Workers towed it back to the Vehicle Assembly Building (VAB). During its four-month stay at KSC, Enterprise validated procedures for the assembly of the space shuttle stack and interfaces at the launch pad. The tests proved valuable in preparing space  shuttle Columbia for its first orbital mission in 1981. Earlier, Enterprise proved the flight worthiness of the shuttle during atmospheric tests and certified the vehicle’s structure to handle launch loads. Later, Enterprise supported the Challenger and Columbia accident investigations. Following a restoration, Enterprise went on public display, first near Washington, D.C., and then in New York City where it currently resides.

      Left: NASA Administrator James C. Fletcher, left, poses with several cast members and creator of the TV series “Star Trek” at Enterprise’s rollout. Middle: Enterprise moments after release from the back of the Shuttle Carrier Aircraft during the first Approach and Landing Test free flight. Right: At NASA’s Marshall Space Flight Center in Huntsville, Alabama, for vibration tests, a shuttle orbiter joins an External Tank and twin Solid Rocket Boosters for the first time.
      On Jan. 5, 1972, President Richard M. Nixon directed NASA to build the reusable space shuttle, formally called the Space Transportation System (STS). Manufacture of the first components of Orbital Vehicle-101 (OV-101) at the North American Rockwell Corporation’s plant in Downey, California, began on June 4, 1974. This first vehicle, designed for ground and atmospheric flight tests, received the name Enterprise, following a dedicated write-in campaign by fans of the television science fiction series “Star Trek.” Enterprise rolled out of Rockwell’s Palmdale facility on Sept. 17, 1976. In January 1977, workers trucked Enterprise 36 miles overland from Palmdale to NASA’s Dryden, now Armstrong, Flight Research Center at Edwards Air Force Base (AFB) in California, for the Approach and Landing Tests (ALT), a series of increasingly complex flights to evaluate the shuttle’s air worthiness. At Dryden, workers placed Enterprise on the back of the Shuttle Carrier Aircraft (SCA), a modified Boeing 747. The duo began taxi runs in February, followed by the first captive inactive flight later that month. The first captive active flight with a crew aboard the orbiter took place in June, and Enterprise made its first independent flight on Aug. 12. Four additional approach and landing flights completed the ALT program by October. In March 1978, Enterprise began its first cross-country trip from Edwards to the Redstone Arsenal’s airfield in Huntsville, Alabama. Workers trucked Enterprise to the adjacent NASA Marshall Space Flight Center where engineers for the first time mated it with an External Tank (ET) and inert Solid Rocket Boosters (SRB) in the Dynamic Structural Test Facility. For the next year, engineers conducted a series of vibration tests on the combined vehicle, simulating conditions expected during an actual launch.

      Left: Enterprise atop its Shuttle Carrier Aircraft (SCA) touches down on the runway at NASA’s Kennedy Space Center in Florida. Middle: Workers remove Enterprise from the SCA in the Mate-Demate Device. Right: Workers tow Enterprise into the Vehicle Assembly Building.

      Left: At NASA’s Kennedy Space Center in Florida, workers in the Vehicle Assembly Building prepare to lift Enterprise. Middle: Enterprise in the vertical position. Right: Workers lower Enterprise for attachment to the External Tank and Solid Rocket Boosters.
      Following the year-long series of tests at Marshall, on April 10, 1979, NASA ferried Enterprise atop its SCA to KSC. Workers at the SLF removed the orbiter from the back of the SCA in the Mate-Demate Device,and towed it into High Bay 3 of the VAB where on April 25 they completed attaching it to an ET and inert SRBs on a Mobile Launch Platform (MLP) repurposed from carrying Saturn rockets. These activities enabled verification of towing, assembly, and checkout procedures. Since the Apollo and Skylab programs, engineers had made many significant modifications to Launch Pads 39A and 39B to accommodate the space shuttle. Among these included the addition of a fixed launch tower, accommodations for payload handling, and a mobile service structure for access to the vehicle.

      Left: Enterprise exiting the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. Middle: Enterprise on its Mobile Launch Platform during the rollout to the pad. Right: Enterprise at Launch Pad 39A.
      Rollout of Enterprise from the VAB to Launch Pad 39A occurred on May 1, and its arrival marked the first time that a vehicle stood on that facility since the Skylab 1 space station launch in May 1973. The assembled vehicle including the MLP weighed about 11 million pounds. Technicians drove the stack atop the Crawler Transporter at varying speeds to determine the optimum velocity to minimize vibration stress on the vehicle. The 3.5-mile rollout took about eight hours to complete. Once at the pad, engineers used Enterprise to conduct fit checks and to validate launch pad procedures. During the critical countdown demonstration test, workers filled the ET with super-cold liquid hydrogen and liquid oxygen. The significant discovery that ice built up at the top of the ET during this process led to the addition of the gaseous oxygen vent hood (familiarly known as the “beanie cap”) to the launch pad facility and a procedure to retract it just a few minutes before liftoff. This prevented the dangerous buildup of ice during the countdown and ranks as perhaps one of Enterprise’s greatest contributions as a test vehicle during its time at the launch pad.

      Left: Engineer Richard W. Nygren poses in front of Enterprise at Launch Pad 39A with astronauts Richard H. Truly, John W. Young, Robert L. Crippen, and Joe H. Engle, the prime and backup crews assigned to STS-1, the first space shuttle mission. Middle left: Pilot’s eye view of the launch tower looking up through Enterprise’s forward windows. Middle right: Enterprise rolls back into the Vehicle Assembly Building. Right: Enterprise departs NASA’s Kennedy Space Center in Florida atop the Shuttle Carrier Aircraft.
      On July 23, after three months of fit checks and testing, workers rolled Enterprise back from Launch Pad 39A to the VAB’s High Bay 1. The activities conducted at the pad proved instrumental in paving the way for its sister ship Columbia to make its first launch in 1981. John Bell, who managed the activities at KSC said of the test program, “Overall, it was a very successful venture and well worth it.” Launch Pad 39A Site Manager John J. “Tip” Talone added, “Having [Enterprise] out here really saved the program a lot of time in getting things ready for [Columbia].” In the VAB, workers removed Enterprise from its ET on July 25 and towed it to the SLF on Aug. 3 where it awaited the arrival of the SCA. The ferry flight back to Dryden took place Aug. 10-16, making six stops along the way – Atlanta, St. Louis, Tulsa, Denver, Salt Lake City, and Vandenberg AFB in California. Up to 750,000 people came out to see the orbiter and SCA. Back at Dryden, workers demated Enterprise and on Oct. 30 trucked it back to the Palmdale plant where engineers removed computers and instruments to be refurbished and used in other orbiters then under construction. Previous plans to convert Enterprise into an orbital vehicle proved too costly and NASA abandoned the idea.

      Left: Enterprise as the backdrop for President Ronald W. Reagan welcomes home the STS-4 crew at NASA’s Dryden, now Armstrong, Flight Research Center in July 1982. Middle: Enterprise on display at the World’s Fair in New Orleans in 1984. Right: Enterprise during static pad tests at Space Launch Complex-6 at Vandenberg Air Force, now Space Force, Base in 1985.
      With its major pathfinder tasks completed, and its future uncertain, NASA returned Enterprise to Dryden on Sep. 6, 1981, for long-term storage. On July 4, 1982, NASA used it as a backdrop for President Ronald W. Reagan to welcome home the STS-4 crew. The following year, NASA sent Enterprise on a European tour, departing Dryden on May 13, 1983, with stops in the United Kingdom, Germany, Italy, and France for the annual Paris Air Show. Enterprise made a stop in Ottawa, Canada, on its return trip to Dryden, arriving there June 13. Workers once again placed it in temporary storage. For its next public appearance, NASA placed it on display in the U.S. pavilion of the World’s Fair in New Orleans between April and November 1984. After the World’s Fair, NASA ferried Enterprise to Vandenberg AFB in California to conduct fit checks at the Space Launch Complex-6 (SLC-6), that NASA had planned to use for polar orbiting shuttle missions. NASA used Enterprise to conduct tests at SLC-6 similar to the 1979 tests at KSC’s Launch Complex 39. The tests at Vandenberg completed, NASA ferried Enterprise back to Dryden on May 24, 1985, but this time for only a short-term storage. On Sep. 20, 1985, NASA ferried Enterprise to KSC and placed it on temporary public display near the VAB, next to the Saturn V already displayed there. After two months on display at KSC, NASA flew Enterprise to Dulles International Airport in Chantilly, Virginia, arriving on Nov. 18. NASA officially retired Enterprise and transferred ownership to the Smithsonian Institution that had plans to build a large aircraft museum annex at the airport. The Smithsonian placed Enterprise in storage in a hangar, awaiting the completion of its new home. That turned into an 18-year wait.

      Left: Launch of STS-61A in October 1985, with Enterprise and the Saturn V in the foreground. Middle: Enterprise in long-term storage at Dulles International Airport in Chantilly, Virginia. Right: Enterprise during arresting barrier testing at Dulles.
      But even during that 18-year wait, NASA found practical use for the venerable Enterprise. In 1987, the agency studied how to handle an orbiter returning from space should it suffer a brake failure. To test the efficacy of an arresting barrier, workers at Dulles slowly winched Enterprise into a landing barrier to see if the vehicle suffered any damage. Later that same year, NASA used Enterprise to test various crew bailout procedures being developed in the wake of the Challenger accident. In 1990, experimenters used Enterprise’s cockpit windows to test mount an antenna for the Shuttle Amateur Radio Experiment, with no other orbiters available. Periodically, engineers removed parts from Enterprise to test for materials durability, and evaluated the structural integrity of the vehicle including its payload bay doors and found it to be in sound condition even after years in storage. In April 2003, in the wake of the Columbia accident, investigators borrowed Enterprise’s left landing gear door and part of the port wing for foam impact tests. The tests provided solid evidence for the foam strike as the cause of the accident.

      Left: Space shuttle Enterprise undergoes restoration at the Stephen F. Udvar-Hazy Center of the Smithsonian Institution’s National Air and Space Museum (NASM) in Chantilly, Virginia. Note the missing wing leading edge, donated for the Columbia accident investigation. Right: Enterprise on display at the Hazy Center. Image credits: courtesy NASM.
      On Nov. 20, 2003, workers towed Enterprise from its storage facility into a newly completed display hangar at the Stephen F. Udvar-Hazy Center of the Smithsonian Institution’s National Air and Space Museum at Dulles. After specialists spent eight months restoring the orbiter, the museum placed it on public display on Dec. 15, 2004.

      Left: Space shuttle orbiters Enterprise, left, and Discovery meet nose-to-nose at the Stephen F. Udvar-Hazy Center of the Smithsonian Institution’s National Air and Space Museum in Chantilly, Virginia. Right: Actor Leonard Nimoy greets Enterprise at New York’s John F. Kennedy International Airport.
      In 2011, NASA retired the space shuttle fleet and donated the vehicles to various museums around the country. The Intrepid Sea, Air & Space Museum in New York City acquired Enterprise, and on Apr. 19, 2012, workers removed the orbiter from its display at the Hazy Center – replacing it with the orbiter Discovery – and placed it atop a SCA for the final time. Eight days later, after a short flight from Dulles, Enterprise landed at John F. Kennedy International Airport. Workers lifted the orbiter from the SCA and placed it on a barge. It eventually arrived at the Intrepid Museum on June 3 and went on public display July 19. Enterprise suffered minor damage during Superstorm Sandy in October 2012, but workers fully restored it.

      Enterprise in the Shuttle Pavilion at the Intrepid Sea, Air & Space Museum in New York City. Image credit: courtesy Intrepid Museum.
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    • By European Space Agency
      Video: 00:03:00 On 20 June 2024 the first Ariane 6 rocket to launch into space went through its last full ‘wet dress rehearsal’ at Europe’s Spaceport in French Guiana – it provided an exciting sneak peek of what’s to come, stopping just a few seconds before engine ignition and of course, liftoff.
      One of the first steps was to roll back the colossal 90-m tall Ariane 6 mobile gantry building 120 m away from the launch pad – the first moment the complete rocket stood free.
      The first parts of Ariane 6 began arriving in French Guiana from continental Europe in February 2024 via the Canopée ‘spaceship’. In March, the main stage and upper stage were assembled, followed by the transfer of the two powerful P120C boosters in April.
      In May, Ariane 6’s first passengers also arrived in Kourou – a varied selection of experiments, satellites, payload deployers and reentry demonstrations that represent thousands across Europe, from students to industry and experienced space actors NASA and ArianeGroup.
      The payloads were integrated onto the ‘ballast’ at the end of May, and just a few days ago the ballast was fitted onto the top of the rocket and the fairing closed around it – the last time Ariane 6’s cargo would see light.
      From Earth observation to technology demonstrations testing wildlife tracking, 3D printing in open space, open-source software and hardware and science missions looking for the most energetic explosions in the universe, the passengers on Ariane 6’s first flight are a testament to the rocket’s adaptability, complexity, and its role for the future – launching any mission, anywhere.
      View the full article
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