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By NASA
2 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
ESI24 Haghighi Quadchart
Azadeh Haghighi
University of Illinois, Chicago
In-space manufacturing and assembly are vital to NASA’s long-term exploration goals, especially for the Moon and Mars missions. Deploying welding technology in space enables the assembly and repair of structures, reducing logistical burdens and supply needs from Earth. The unique challenges and extreme conditions of space–high thermal variations, microgravity, and vacuum–require advanced welding techniques and computational tools to ensure reliability, repeatability, safety, and structural integrity in one-shot weld scenarios. For the first time, this project investigates these challenges by focusing on three key factors: (1) Very low temperatures in space degrade the weldability of high thermal conductivity materials, like aluminum alloys, making it harder to achieve strong, defect-free welds. (2) The extreme vacuum in space lowers the boiling points of alloying elements, altering the keyhole geometry during welding. This selective vaporization changes the weld’s final chemical composition, affecting its microstructure and properties. (3) Microgravity nearly eliminates buoyancy-driven flow of liquid metal inside the molten pool, preventing gas bubbles from escaping, which leads to porosity and defects in the welds. By examining these critical factors using multi-scale multi-physics models integrated with physics-informed machine learning, and forward/inverse uncertainty quantification techniques, this project provides the first-ever real-time digital twin platform to evaluate welding processes under extreme space/lunar conditions. The models are validated through Earth-based experiments, parabolic flight tests, and publicly available data from different databases and agencies worldwide. Moreover, the established models will facilitate extendibility to support in-situ resource utilization on the Moon, including construction and repair using locally sourced materials like regolith. The established fundamental scientific knowledge will minimize trial-and-error, enable high-quality one-shot welds in space, and reduce the need for reworks, significantly reducing the costs and time needed for space missions.
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By NASA
At NASA, high-end computing is essential for many agency missions. This technology helps us advance our understanding of the universe – from our planet to the farthest reaches of the cosmos. Supercomputers enable projects across diverse research, such as making discoveries about the Sun’s activity that affects technologies in space and life on Earth, building artificial intelligence-based models for innovative weather and climate science, and helping redesign the launch pad that will send astronauts to space with Artemis II.
These projects are just a sample of the many on display in NASA’s exhibit during the International Conference for High Performance Computing, Networking, Storage and Analysis, or SC24. NASA’s Dr. Nicola “Nicky” Fox, associate administrator for the agency’s Science Mission Directorate, will deliver the keynote address, “NASA’s Vision for High Impact Science and Exploration,” on Tuesday, Nov. 19, where she’ll share more about the ways NASA uses supercomputing to explore the universe for the benefit of all. Here’s a little more about the work NASA will share at the conference:
1. Simulations Help in Redesign of the Artemis Launch Environment
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This simulation of the Artemis I launch shows how the Space Launch System rocket's exhaust plumes interact with the air, water, and the launchpad. Colors on surfaces indicate pressure levels—red for high pressure and blue for low pressure. The teal contours illustrate where water is present. NASA/Chris DeGrendele, Timothy Sandstrom Researchers at NASA Ames are helping ensure astronauts launch safely on the Artemis II test flight, the first crewed mission of the Space Launch System (SLS) rocket and Orion spacecraft, scheduled for 2025. Using the Launch Ascent and Vehicle Aerodynamics software, they simulated the complex interactions between the rocket plume and the water-based sound suppression system used during the Artemis I launch, which resulted in damage to the mobile launcher platform that supported the rocket before liftoff.
Comparing simulations with and without the water systems activated revealed that the sound suppression system effectively reduces pressure waves, but exhaust gases can redirect water and cause significant pressure increases.
The simulations, run on the Aitken supercomputer at the NASA Advanced Supercomputing facility at Ames, generated about 400 terabytes of data. This data was provided to aerospace engineers at NASA’s Kennedy Space Center in Florida, who are redesigning the flame deflector and mobile launcher for the Artemis II launch.
2. Airplane Design Optimization for Fuel Efficiency
In this comparison of aircraft designs, the left wing models the aircraft’s initial geometry, while the right wing models an optimized shape. The surface is colored by the air pressure on the aircraft, with orange surfaces representing shock waves in the airflow. The optimized design modeled on the right wing reduces drag by 4% compared to the original, leading to improved fuel efficiency. NASA/Brandon Lowe To help make commercial flight more efficient and sustainable, researchers and engineers at NASA’s Ames Research Center in California’s Silicon Valley are working to refine aircraft designs to reduce air resistance, or drag, by fine-tuning the shape of wings, fuselages, and other aircraft structural components. These changes would lower the energy required for flight and reduce the amount of fuel needed, produce fewer emissions, enhance overall performance of aircraft, and could help reduce noise levels around airports.
Using NASA’s Launch, Ascent, and Vehicle Aerodynamics computational modeling software, developed at Ames, researchers are leveraging the power of agency supercomputers to run hundreds of simulations to explore a variety of design possibilities – on existing aircraft and future vehicle concepts. Their work has shown the potential to reduce drag on an existing commercial aircraft design by 4%, translating to significant fuel savings in real-world applications.
3. Applying AI to Weather and Climate
This visualization compares the track of the Category 4 hurricane, Ida, from MERRA-2 reanalysis data (left) with a prediction made without specific training, from NASA and IBM’s Prithvi WxC foundation model (right). Both models were initialized at 00 UTC on 2021-08-27.The University of Alabama in Huntsville/Ankur Kumar; NASA/Sujit Roy Traditional weather and climate models produce global and regional results by solving mathematical equations for millions of small areas (grid boxes) across Earth’s atmosphere and oceans. NASA and partners are now exploring newer approaches using artificial intelligence (AI) techniques to train a foundation model.
Foundation models are developed using large, unlabeled datasets so researchers can fine-tune results for different applications, such as creating forecasts or predicting weather patterns or climate changes, independently with minimal additional training.
NASA developed the open source, publicly available Prithvi Weather-Climate foundation model (Prithvi WxC), in collaboration with IBM Research. Prithvi WxC was pretrained using 160 variables from NASA’s Modern-era Retrospective analysis for Research and Applications (MERRA-2) dataset on the newest NVIDIA A100 GPUs at the NASA Advanced Supercomputing facility.
Armed with 2.3 billion parameters, Prithvi WxC can model a variety of weather and climate phenomena – such as hurricane tracks – at fine resolutions. Applications include targeted weather prediction and climate projection, as well as representing physical processes like gravity waves.
4. Simulations and AI Reveal the Fascinating World of Neutron Stars
3D simulation of pulsar magnetospheres, run on NASA’s Aitken supercomputer using data from the agency‘s Fermi space telescope. The red arrow shows the direction of the star’s magnetic field. Blue lines trace high-energy particles, producing gamma rays, in yellow. Green lines represent light particles hitting the observer’s plane, illustrating how Fermi detects pulsar gamma rays. NASA/Constantinos Kalapotharakos To explore the extreme conditions inside neutron stars, researchers at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, are using a blend of simulation, observation, and AI to unravel the mysteries of these extraordinary cosmic objects. Neutron stars are the dead cores of stars that have exploded and represent some of the densest objects in the universe.
Cutting-edge simulations, run on supercomputers at the NASA Advanced Supercomputing facility, help explain phenomena observed by NASA’s Fermi Gamma-ray Space Telescope and Neutron star Interior Composition Explorer (NICER) observatory. These phenomena include the rapidly spinning, highly magnetized neutron stars known as pulsars, whose detailed physical mechanisms have remained mysterious since their discovery. By applying AI tools such as deep neural networks, the scientists can infer the stars’ mass, radius, magnetic field structure, and other properties from data obtained by the NICER and Fermi observatories.
The simulations’ unprecedented results will guide similar studies of black holes and other space environments, as well as play a pivotal role in shaping future scientific space missions and mission concepts.
5. Modeling the Sun in Action – From Tiny to Large Scales
Image from a 3D simulation showing the evolution of flows in the upper layers of the Sun, with the most vigorous motions shown in red. These turbulent flows can generate magnetic fields and excite sound waves, shock waves, and eruptions. NASA/Irina Kitiashvili and Timothy A. Sandstrom The Sun’s activity, producing events such as solar flares and coronal mass ejections, influences the space environment and cause space weather disturbances that can interfere with satellite electronics, radio communications, GPS signals, and power grids on Earth. Scientists at NASA Ames produced highly realistic 3D models that – for the first time – allow them to examine the physics of solar plasma in action, from very small to very large scales. These models help interpret observations from NASA spacecraft like the Solar Dynamics Observatory (SDO).
Using NASA’s StellarBox code on supercomputers at NASA’s Advanced Supercomputing facility, the scientists improved our understanding of the origins of solar jets and tornadoes – bursts of extremely hot, charged plasma in the solar atmosphere. These models allow the science community to address long-standing questions of solar magnetic activity and how it affects space weather.
6. Scientific Visualization Makes NASA Data Understandable
This global map is a frame from an animation showing how wind patterns and atmospheric circulation moved carbon dioxide through Earth’s atmosphere from January to March 2020. The DYAMOND model’s high resolution shows unique sources of carbon dioxide emissions and how they spread across continents and oceans.NASA/Scientific Visualization Studio NASA simulations and observations can yield petabytes of data that are difficult to comprehend in their original form. The Scientific Visualization Studio (SVS), based at NASA Goddard, turns data into insight by collaborating closely with scientists to create cinematic, high-fidelity visualizations.
Key infrastructure for these SVS creations includes the NASA Center for Climate Simulation’s Discover supercomputer at Goddard, which hosts a variety of simulations and provides data analysis and image-rendering capabilities. Recent data-driven visualizations show a coronal mass ejection from the Sun hitting Earth’s magnetosphere using the Multiscale Atmosphere-Geospace Environment (MAGE) model; global carbon dioxide emissions circling the planet in the DYnamics of the Atmospheric general circulation Modeled On Non-hydrostatic Domains (DYAMOND) model; and representations of La Niña and El Niño weather patterns using the El Niño-Southern Oscillation (ENSO) model.
For more information about NASA’s virtual exhibit at the International Conference for High Performance Computing, Networking, Storage and Analysis, being held in Atlanta, Nov. 17-22, 2024, visit:
https://www.nas.nasa.gov/SC24
For more information about supercomputers run by NASA High-End Computing, visit:
https://hec.nasa.gov
For news media:
Members of the news media interested in covering this topic should reach out to the NASA Ames newsroom.
Authors: Jill Dunbar, Michelle Moyer, and Katie Pitta, NASA’s Ames Research Center; and Jarrett Cohen, NASA’s Goddard Space Flight Center
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By NASA
2 min read
Hurricane Helene’s Gravity Waves Revealed by NASA’s AWE
On Sept. 26, 2024, Hurricane Helene slammed into the Gulf Coast of Florida, inducing storm surges and widespread impacts on communities in its path. At the same time, NASA’s Atmospheric Waves Experiment, or AWE, recorded enormous swells in the atmosphere that the hurricane produced roughly 55 miles above the ground. Such information helps us better understand how terrestrial weather can affect space weather, part of the research NASA does to understand how our space environment can disrupt satellites, communication signals, and other technology.
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As the International Space Station traveled over the southeastern United States on Sept. 26, 2024, AWE observed atmospheric gravity waves generated by Hurricane Helene as the storm slammed into the gulf coast of Florida. The curved bands extending to the northwest of Florida, artificially colored red, yellow, and blue, show changes in brightness (or radiance) in a wavelength of infrared light produced by airglow in Earth’s mesosphere. The small black circles on the continent mark the locations of cities. To download this video or other versions with alternate color schemes, visit this page. Utah State University These massive ripples through the upper atmosphere, known as atmospheric gravity waves, appear in AWE’s images as concentric bands (artificially colored here in red, yellow, and blue) extending away from northern Florida.
“Like rings of water spreading from a drop in a pond, circular waves from Helene are seen billowing westward from Florida’s northwest coast,” said Ludger Scherliess, who is the AWE principal investigator at Utah State University in Logan.
Launched in November 2023 and mounted on the outside of the International Space Station, the AWE instrument looks down at Earth, scanning for atmospheric gravity waves, ripple-like patterns in the air generated by atmospheric disturbances such as violent thunderstorms, tornadoes, tsunamis, wind bursts over mountain ranges, and hurricanes. It does this by looking for brightness fluctuations in colorful bands of light called airglow in Earth’s mesosphere. AWE’s study of these gravity waves created by terrestrial weather helps NASA pinpoint how they affect space weather.
These views of gravity waves from Hurricane Helene are among the first publicly released images from AWE, confirming that the instrument has the sensitivity to reveal the impacts hurricanes have on Earth’s upper atmosphere.
By Vanessa Thomas
NASA’s Goddard Space Flight Center, Greenbelt, Md.
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By NASA
The study of X-ray emission from astronomical objects reveals secrets about the Universe at the largest and smallest spatial scales. Celestial X-rays are produced by black holes consuming nearby stars, emitted by the million-degree gas that traces the structure between galaxies, and can be used to predict whether stars may be able to host planets hospitable to life. X-ray observations have shown that most of the visible matter in the universe exists as hot gas between galaxies and have conclusively demonstrated that the presence of “dark matter” is needed to explain galaxy cluster dynamics, that dark matter dominates the mass of galaxy clusters, and that it governs the expansion of the cosmos.
X-ray observations also enable us to probe mysteries of the Universe on the smallest scales. X-ray observations of compact objects such as white dwarfs, neutron stars, and black holes allow us to use the Universe as a physics laboratory to study conditions that are orders of magnitude more extreme in terms of density, pressure, temperature, and magnetic field strength than anything that can be produced on Earth. In this astrophysical laboratory, researchers expect to reveal new physics at the subatomic scale by conducting investigations such as probing the neutron star equation of state and testing quantum electrodynamics with observations of neutron star atmospheres. At NASA’s Marshall Space Flight Center, a team of scientists and engineers is building, testing, and flying innovative optics that bring the Universe’s X-ray mysteries into sharper focus.
A composite X-ray/Optical/Infrared image of the Crab Pulsar. The X-ray image from the Chandra X-ray Observatory (blue and white), reveals exquisite details in the central ring structures and gas flowing out of the polar jets. Optical light from the Hubble Space Telescope (purple) shows foreground and background stars as pinpoints of light. Infrared light from the Spitzer Space Telescope (pink) traces cooler gas in the nebula. Finally, magnetic field direction derived from X-ray polarization observed by the Imaging X-ray Polarimetry Explorer is shown as orange lines. Magnetic field lines: NASA/Bucciantini et al; X-ray: NASA/CXC/SAO; Optical: NASA/STScI; Infrared: NASA-JPL-Caltech Unlike optical telescopes that create images by reflecting or refracting light at near-90-degree angles (normal incidence), focusing X-ray optics must be designed to reflect light at very small angles (grazing incidence). At normal incidence, X-rays are either absorbed by the surface of a mirror or penetrate it entirely. However, at grazing angles of incidence, X-rays reflect very efficiently due to an effect called total external reflection. In grazing incidence, X-rays reflect off the surface of a mirror like rocks skipping on the surface of a pond.
A classic design for astronomical grazing incidence optics is the Wolter-I prescription, which consists of two reflecting surfaces, a parabola and hyperbola (see figure below). This optical prescription is revolved around the optical axis to produce a full-shell mirror (i.e., the mirror spans the full circumference) that resembles a gently tapered cone. To increase the light collecting area, multiple mirror shells with incrementally larger diameters and a common focus are fabricated and nested concentrically to comprise a mirror module assembly (MMA).
Focusing optics are critical to studying the X-ray universe because, in contrast to other optical systems like collimators or coded masks, they produce high signal-to-noise images with low background noise. Two key metrics that characterize the performance of X-ray optics are angular resolution, which is the ability of an optical system to discriminate between closely spaced objects, and effective area, which is the light collecting area of the telescope, typically quoted in units of cm2. Angular resolution is typically measured as the half-power diameter (HPD) of a focused spot in units of arcseconds. The HPD encircles half of the incident photons in a focused spot and measures the sharpness of the final image; a smaller number is better.
Schematic of a full-shell Wolter-I X-ray optic mirror module assembly with five concentrically nested mirror shells. Parallel rays of light enter from the left, reflect twice off the reflective inside surface of the shell (first off the parabolic segment and then off the hyperbolic segment), and converge at the focal plane. NASA MSFC NASA Marshall Space Flight Center (MSFC) has been building and flying lightweight, full-shell, focusing X-ray optics for over three decades, always meeting or exceeding angular resolution and effective area requirements. MSFC utilizes an electroformed nickel replication (ENR) technique to make these thin full-shell X-ray optics from nickel alloy.
X-ray optics development at MSFC began in the early 1990s with the fabrication of optics to support NASA’s Advanced X-ray Astrophysics Facility (AXAF-S) and then continued via the Constellation-X technology development programs. In 2001, MSFC launched a balloon payload that included two modules each with three mirrors, which produced the first focused hard X-ray (>10 keV) images of an astrophysical source by imaging Cygnus X-1, GRS 1915, and the Crab Nebula. This initial effort resulted in several follow-up missions over the next 12 years, and became known as the High Energy Replicated Optics (HERO) balloon program.
In 2012, the first of four sounding rocket flights of the Focusing Optics X-ray Solar Imager (FOXSI) flew with MSFC optics onboard, producing the first focused images of the Sun at energies greater than 5 keV. In 2019 the Astronomical Roentgen Telescope X-ray Concentrator (ART-XC) instrument on the Spectr-Roentgen-Gamma Mission launched with seven MSFC-fabricated X-ray MMAs, each containing 28 mirror shells. ART-XC is currently mapping the sky in the 4-30 keV hard X-ray energy range, studying exotic objects like neutron stars in our own galaxy as well as active galactic nuclei, which are spread across the visible universe. In 2021, the Imaging X-ray Polarimetry Explorer (IXPE), flew and is now performing extraordinary science with an MSFC-led team using three, 24-shell MMAs that were fabricated and calibrated in-house.
Most recently, in 2024, the fourth FOXSI sounding rocket campaign launched with a high-resolution MSFC MMA. The optics achieved 9.5 arcsecond HPD angular resolution during pre-flight test with an expected 7 arcsecond HPD in gravity-free flight, making this the highest angular resolution flight observation made with a nickel-replicated X-ray optic. Currently MSFC is fabricating an MMA for the Rocket Experiment Demonstration of a Soft X-ray (REDSoX) polarimeter, a sounding rocket mission that will fly a novel soft X-ray polarimeter instrument to observe active galactic nuclei. The REDSoX MMA optic will be 444 mm in diameter, which will make it the largest MMA ever produced by MSFC and the second largest replicated nickel X-ray optic in the world.
Scientists Wayne Baumgartner (left, crouched) and Nick Thomas (left, standing) calibrate an IXPE MMA in the MSFC 100 m Beamline. Scientist Stephen Bongiorno (right) applies epoxy to an IXPE shell during MMA assembly. NASA MSFC The ultimate performance of an X-ray optic is determined by errors in the shape, position, and roughness of the optical surface. To push the performance of X-ray optics toward even higher angular resolution and achieve more ambitious science goals, MSFC is currently engaged in a fundamental research and development effort to improve all aspects of full-shell optics fabrication.
Given that these optics are made with the Electroformed Nickel Replication technique, the fabrication process begins with creation of a replication master, called the mandrel, which is a negative of the desired optical surface. First, the mandrel is figured and polished to specification, then a thin layer of nickel alloy is electroformed onto the mandrel surface. Next, the nickel alloy layer is removed to produce a replicated optical shell, and finally the thin shell is attached to a stiff holding structure for use.
Each step in this process imparts some degree of error into the final replicated shell. Research and development efforts at MSFC are currently concentrating on reducing distortion induced during the electroforming metal deposition and release steps. Electroforming-induced distortion is caused by material stress built into the electroformed material as it deposits onto the mandrel. Decreasing release-induced distortion is a matter of reducing adhesion strength between the shell and mandrel, increasing strength of the shell material to prevent yielding, and reducing point defects in the release layer.
Additionally, verifying the performance of these advanced optics requires world-class test facilities. The basic premise of testing an optic designed for X-ray astrophysics is to place a small, bright X-ray source far away from the optic. If the angular size of the source, as viewed from the optic, is smaller than the angular resolution of the optic, the source is effectively simulating X-ray starlight. Due to the absorption of X-rays by air, the entire test facility light path must be placed inside a vacuum chamber.
At MSFC, a group of scientists and engineers operate the Marshall 100-meter X-ray beamline, a world-class end-to-end test facility for flight and laboratory X-ray optics, instruments, and telescopes. As per the name, it consists of a 100-meter-long vacuum tube with an 8-meter-long, 3-meter-diameter instrument chamber and a variety of X-ray sources ranging from 0.25 – 114 keV. Across the street sits the X-Ray and Cryogenic Facility (XRCF), a 527-meter-long beamline with an 18-meter-long, 6-meter-diameter instrument chamber. These facilities are available for the scientific community to use and highlight the comprehensive optics development and test capability that Marshall is known for.
Within the X-ray astrophysics community there exist a variety of angular resolution and effective area needs for focusing optics. Given its storied history in X-ray optics, MSFC is uniquely poised to fulfill requirements for large or small, medium- or high-angular-resolution X-ray optics. To help guide technology development, the astrophysics community convenes once per decade to produce a decadal survey. The need for high-angular-resolution and high-throughput X-ray optics is strongly endorsed by the National Academies of Sciences, Engineering, and Medicine report, Pathways to Discovery in Astronomy and Astrophysics for the 2020s.In pursuit of this goal, MSFC is continuing to advance the state of the art in full-shell optics. This work will enable the extraordinary mysteries of the X-ray universe to be revealed.
Project Leads
Dr. Jessica Gaskin and Dr. Stephen Bongiorno, NASA Marshall Space Flight Center (MSFC)
Sponsoring Organizations
The NASA Astrophysics Division supports this work primarily through the Internal Scientist Funding Model Direct Work Package and competed solicitations. This work is also supported by the Heliophysics Division through competed solicitations, as well as by directed work from other government entities.
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Last Updated Oct 15, 2024 Related Terms
Astrophysics Astrophysics Division Marshall Astrophysics Marshall Space Flight Center Science-enabling Technology Technology Highlights Explore More
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