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Collaboration Is Key to A Strong Materials Discipline


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NASA has a strong need for advanced materials and processes (M&P) across the realms of robotic- and crewed-spaceflight, as well as aeronautics, particularly when one acknowledges that all craft must be made of something. To meet that need, the materials discipline relies on collaboration—both between centers and across disciplines. Reaching the Agency’s Moon-to-Mars objectives will require leveraging each center’s specific M&P expertise, cross-training among the centers, and routinely interacting with the 20-plus Agency disciplines like structures, space environments, and loads and dynamics. When a discipline touches all classes of materials; all aspects of design, manufacturing, testing, and operations; and all phases of flight, collaboration is the only way to broaden and deepen its reach.

This year, the Materials TDT pulled in wide-ranging center and discipline support for the VIPER lunar rover, investigations of cracks in the ISS Russian PrK, the X-59 supersonic aircraft, and the SLS Program. It also leveraged its contamination control experience to aid the Commercial Crew and Orion Programs. Below are some additional highlights from the year.

Collaboration Among Disciplines

Ms. Alison Park, NASA Deputy Technical Fellow for Materials, led a multi-disciplinary NESC team to address JPL’s request for sup – port to investigate anomalous temperature readings during thermal vacuum testing of the NASA Indian Space Research Organization (ISRO) Synthetic Aperture Rader (NISAR) reflect-array hardware, already integrated onto the spacecraft in India. The team provided detailed reviews of the thermal models and supported materials testing and characterization of the reflect-array construction record. The team’s work identified operability concerns from higher than expected temperatures that would be seen during the multi-day deployment process. The hardware was demated from the space – craft and returned to the United States for design upgrades and modifications to address the new concerns. The hardware is now set to return to India for reintegration and final launch preparations.

Fostering Intercenter Cooperation

Mr. Robert Carter, NASA Deputy Technical Fellow for Materials and GRC Deputy Division Chief, attended a technical exchange between GRC and MSFC. The exchange uncovered the need for an Agency-wide, materials-driven alloy development plan to identify key needs that would benefit spaceflight and aeronautics. From there, materials representatives from 7 of the 10 centers met in-person to develop a roadmap and a plan to be released in FY25. The Materials TDT also stood up an Alloy Development Community of Practice to provide a grassroots mechanism to identify cross-Agency needs, technical challenges, and benefits that aren’t identified programmatically or within mission directorates.

screenshot-2024-12-24-at-1-12-05 pm.png?
Illustration depicting the NISAR satellite in orbit over central and Northern California. The satellite features an advanced radar system to globally monitor changes to Earth’s land and ice surfaces to deepen scientists’ understanding of natural hazards, land use, climate change, and other global processes.
In June 2023, NISAR’s radar instrument payload and spacecraft bus were combined in an ISRO clean room facility in Bengaluru, India. Image credit: VDOS-URSC
In June 2023, NISAR’s radar instrument payload and spacecraft bus were combined in an ISRO clean room facility in Bengaluru, India. Image credit: VDOS-URSC

Leveraging NASA Partnerships

The NASA Technical Fellow for Materials, Dr. Bryan W. McEnerney, hosted visitors from the European Space Agency (ESA) for a combined trip to JPL, GRC, and KSC, as well as the jointly organized Worldwide Advanced Manufacturing Symposium (WAMS) in Orlando, FL. In-depth technical interchanges between NASA and ESA emphasized advanced manufacturing with a focus on spaceflight needs. The event increased technical collaboration be – tween the two organizations, leading to ESA’s request to NASA for a formal review of ESA’s stress corrosion standard. Work was also initiated on a joint NASA/ESA intern program. Next year brings a number of new and exciting challenges, including an elevated temperature testing program focused on HallPetch effects in C-103 (niobium alloy), the domestic North American WAMS symposium in Knoxville, TN, and a continued focus on intercenter technical support. And, always a key objective, the discipline will actively engage early-career personnel on NESC assessments to learn from our veteran materials experts and to pass on the knowledge so unique to the space industry.

screenshot-2024-12-24-at-1-11-53 pm.png?
Alloy Development community of practice participants. Robert Carter is at center.

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      Projects taking place on station (facilities or investigations) are assigned to one of six science disciplines:
      Biology and Biotechnology: Includes plant, animal, cellular biology, habitats, macromolecular crystal growth, and microbiology. Earth and Space Science: Includes astrophysics, remote sensing, near-Earth space environment, astrobiology, and heliophysics. Educational and Cultural Activities: Includes student-developed investigations and competitions. Human Research: Includes crew healthcare systems, all human-body systems, nutrition, sleep, and exercise. Physical Science: Includes combustion, materials, fluid, and fundamental physics. Technology Development and Demonstration: Includes air, water, surface, and radiation monitoring, robotics, small satellites and control technologies, and spacecraft materials. Facilities consist of the infrastructure and equipment on station that enable the research to be conducted (e.g., workstation “racks” containing power, data and thermal control, furnaces, crystallization units, animal and plant habitats). Investigations are research projects with one or multiple science objectives. Investigations may use a facility to execute the experiments. A publicly accessible database of space station investigations, facilities, and publications can be found in the Space Station Research Explorer (SSRE) website. Through bibliometric analyses, the examination of publications and citations in different categories, we learn about research productivity, quality, collaboration, and impact. These measurements allow our organization to identify trends in research growth to better plan and support new scientific endeavors. The analyses included in this report serve to answer questions related to fiscal year data and total publication data to promote research accountability and integrity and ensure benefits to humanity.

      Station research produced in FY-2024
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      Figure 1A. A total of 361 publications were collected in FY-24. Over 80% of the publications reported results in Earth and Space, primarily from investigations associated with NASA and JAXA research. Figure 1B, A total of 361 publications were collected in FY-24. Most publications in Earth and Space came from Derived Results associated with NASA and JAXA research. These Derived Results demonstrate a return on investment of 39%, a 12% increase from FY-23. Overall growth, quality, impact, and diversity of station research
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      Quality: About 16% of station results have been published in top-tier journals. However, in Figure 2B we zoom in to examine the growth of top-tier publications given their station science discipline, showing that almost 80% of top-tier research has been published in the past seven years. Currently, a total of 696 articles have been published in top-tier journals and about 53% of this total are Derived Results from Earth and Space science investigations.
      Figure 2A. Growth of regular and top-tier research publications over time. About 16% of station results have been published in top-tier journals. Inset shows the growth of microgravity- and non-microgravity-specific sources used in regular publications. Figure 2B. Growth of top-tier research publications by station research discipline (n = 696). There has been a significant
      increase of top-tier articles published since 2018, with a little over 50% emerging from Derived Results in Earth and Space
      science. Table inset shows the top-tier journals with most station research published. Impact: Previous analyses have demonstrated that the citation impact of station research has superseded national and global standards since 2011 (See Annual Highlights of Results FY-2023). This pattern continues today.
      Diversity: Station science covers six major science disciplines, 73 subdisciplines, and thousands of topic keywords within each subdiscipline. A precise visualization of such abundant diversity would be overwhelming and impenetrable. However, plotting a few topic keywords within each sub-discipline succinctly shows the breadth of science station has to offer (Figure 3). For a better appreciation of station’s diversity, see the interactive hierarchy diagram online. Note that some topics, such as radiation, are studied from multiple perspectives (e.g., radiation measurement through physical science, radiation effects through human research, and shielding through technology development). Topic keywords were obtained using ClarivateTM (Web of ScienceTM).1
      Station research collaboration
      Previous analyses have shown the growth of collaboration between countries throughout the years based on co-authorship (See Annual Highlights of Results FY-2023). In a new analysis conducted with country data obtained through Dimensions.ai3 (n = 3,309 publications), we calculated that about 40% of the publications produced from station research are collaborations between several countries, and about 60% are intercollegiate collaborations within individual countries. As seen in the space agency networks in Figure 4, the United States participates in approximately 23% of the collaborations with other countries, making it the most collaborative country.
      Figure 4: Country collaboration in station research based on publication co-authorship. Networks include up to five countries collaborating in an investigation. Nodes and links from countries that published their research independently are not included. From research ideas to research findings
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      Linking Space Station Benefits
      Space station research results lead to benefits for human exploration of space, benefits to humanity, and the advancement of scientific discovery. This year’s Annual Highlights of Results from the International Space Station includes descriptions of just a few of the results that were published from across the space station partnership during the past year.
      EXPLORATION: Space station investigation results have yielded updated insights into how to live and work more effectively in space by addressing such topics as understanding radiation effects on crew health, combating bone and muscle loss, improving designs of systems that handle fluids in microgravity, and determining how to maintain environmental control efficiently. DISCOVERY: Results from the space station provide new contributions to the body of scientific knowledge in the physical sciences, life sciences, and Earth and space sciences to advance scientific discoveries in multi-disciplinary ways. BENEFITS FOR HUMANITY: Space station science results have Earth-based applications, including understanding our climate, contributing to the treatment of disease, improving existing materials, and inspiring the future generation of scientists, clinicians, technologists, engineers, mathematicians, artists, and explorers. References
      1Journal ranking and Figure 5 data were derived from ClarivateTM (Web of ScienceTM). © Clarivate 2024. All rights reserved.
      2West JD, Bergstrom TC, Bergstrom CT. The Eigenfactor MetricsTM: A Network approach to assessing scholarly journals. College and Research Libraries. 2010;71(3). DOI: 10.5860/0710236.
      3Digital Science. (2018-) Dimensions [Software] available from https://app.dimensions.ai. Accessed on October 10, 2024, under license agreement.

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