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By NASA
A Lysozyme crystal grown in microgravity, viewed under a microscope using X-ray crystallography. NASA Did you know that NASA conducts ground-breaking research in space on materials like metals, foams, and crystals? This research could lead to next-generation technology that both enables deep-space exploration and benefits humanity.
Here are six studies scientists have conducted on the International Space Station that could have profound implications for future space travel and also improve products widely used on Earth:
01 Advancing construction and repairing techniques with liquid metals
Researchers are looking at the effects of microgravity on the liquid metals formed during brazing, a technology used to bond materials at temperatures above 450 degrees Celsius. The Brazing of Aluminum alloys In Space (BRAINS) experiment aboard the International Space Station studies how alloys join with a range of other materials, such as ceramics or other metals.
In space, brazing could be used to construct vehicles, habitats, and other systems needed for space missions, and repair them if damaged. Advanced brazing technologies discovered in space may also be used in the construction and repair of structures on Earth.
02 Improving materials used for high-powered lasers
Another study on the space station is looking at the growth of semiconductor crystals based on Zinc selenide (ZnSe) in microgravity. ZnSe is an important semiconductor used on Earth for optical devices and infrared lasers.
Researchers are investigating the impact of microgravity on the growth of these crystals and comparing the results to those grown on Earth. A better understanding of the impact of microgravity on crystal growth could open the door to expanded commercial use of space.
03 Researching ways to make stronger metal
Metal alloys, which are created by combining two or more metallic elements, are used in everything from hardware to kitchen appliances, automobiles, and even the space station itself. Alloys are created by cooling a liquid metal until it hardens into a solid.
Researchers on the space station are investigating how metal alloys melt and take shape in a controlled microgravity environment. While brazing aims to repair or bond two separate materials, this experiment looks at casting or molding things from liquid metals. In metal castings, the solid grows by forming millions of snowflake-like crystals called dendrites. The shape of the dendrites affects the strength of the metal alloys.
Findings are expected to significantly impact our ability to produce metals with greater strength, for both space and on Earth applications.
04 Exploring stability and mechanics of foams and bubbly liquids
Studying how foams and bubbly liquids evolve in microgravity over time is another important NASA investigation. These experiments will provide guidance for how to control the flow and separation of bubbly liquids. This knowledge is crucial for developing a water recovery and recycling device for future space exploration to Mars.
On Earth, foams are found in everything from food and cosmetics to paper and petroleum. A better understanding of their stability and mechanics is important for creating sustainable, more efficient processes and improved materials.
05 Improving performance and lowering cost of “superglass”
Scientists are conducting experiments on supercooled metal oxides (space soil and rock) to better understand how molten materials can be processed in microgravity. Manufacturing new products in space is critical to long-term efforts to develop habitats in space and on other planets. It will require the use of available resources in space, including soil and rocks.
Data from the research also has far-reaching implications on Earth. It could help improve the performance and lower the cost of materials that are used in the production of cell phone displays, lasers, and glass for automobiles.
06 Advancing 3D printing and manufacturing through “soft matter” research
Space exploration to Mars and beyond will require astronauts to have the ability to build new equipment and materials in space. To make that a reality, space station researchers conducted a number of experiments looking at the behavior of colloids, or “soft matter,” in a microgravity environment.
This research could have a variety of applications on Earth, including the development of chemical energy, improvements to communications technologies, and enhancements to photonic materials used to control and manipulate light.
Related Resources:
Biological and Physical Sciences Investigations Space Station Research Explorer Superglass: The Future of Glass Video NASA’s Biological and Physical Sciences Division pioneers scientific discovery and enables exploration by using space environments to conduct investigations not possible on Earth. Studying biological and physical phenomenon under extreme conditions allows researchers to advance the fundamental scientific knowledge required to go farther and stay longer in space, while also benefitting life on Earth.
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By NASA
NASA’s Michoud Assembly Facility in New Orleans, includes 43 acres of manufacturing space under one roof — a space large enough to contain more than 31 professional football fields. Credit: NASA Media are invited to visit NASA’s Michoud Assembly Facility in New Orleans between Tuesday, Feb. 4, and Thursday, Feb. 6, ahead of Super Bowl LIX for an inside look America’s rocket factory, as well as interview agency experts.
During this behind-the-scenes visit, media will tour NASA’s location for the manufacturing and production of large-scale space structures and see hardware that will carry astronauts back to the Moon as part of the Artemis campaign.
Registered members of the media will have the opportunity to:
Capture images and video of hardware NASA Michoud is building for the SLS (Space Launch System) rocket, Orion spacecraft, and SLS exploration upper stage for the agency’s Artemis campaign. Tour special locations around NASA Michoud, one of the largest facilities in the world, with 43 acres of manufacturing space under one roof — a space large enough to contain more than 31 professional football fields. Learn about NASA’s state-of-the-art manufacturing and welding equipment — including the world’s largest friction-stir welding tool. Media must RSVP no later than 6 p.m. EST, Thursday, Jan. 30, to Jonathan Deal at: jonathan.deal@nasa.gov and Craig Betbeze at: craig.c.betbeze@nasa.gov. Please indicate a preferred date to visit between Feb. 4 and Feb. 6. This event is open to U.S. media. NASA’s media accreditation policy is available online.
Through Artemis, NASA will send astronauts to explore the Moon for scientific discovery, economic benefits, and to build the foundation for the first crewed missions to Mars.
Learn more about NASA’s Artemis campaign:
https://www.nasa.gov/artemis
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Rachel Kraft
NASA Headquarters, Washington
202-358-1100
rachel.h.kraft@nasa.gov
Jonathan Deal
Marshall Space Flight Center, Huntsville, Ala.
256-544-0034
jonathan.e.deal@nasa.gov
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Last Updated Jan 27, 2025 LocationMarshall Space Flight Center View the full article
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By NASA
NASA has a strong need for advanced materials and processes (M&P) across the realms of robotic- and crewed-spaceflight, as well as aeronautics, particularly when one acknowledges that all craft must be made of something. To meet that need, the materials discipline relies on collaboration—both between centers and across disciplines. Reaching the Agency’s Moon-to-Mars objectives will require leveraging each center’s specific M&P expertise, cross-training among the centers, and routinely interacting with the 20-plus Agency disciplines like structures, space environments, and loads and dynamics. When a discipline touches all classes of materials; all aspects of design, manufacturing, testing, and operations; and all phases of flight, collaboration is the only way to broaden and deepen its reach.
This year, the Materials TDT pulled in wide-ranging center and discipline support for the VIPER lunar rover, investigations of cracks in the ISS Russian PrK, the X-59 supersonic aircraft, and the SLS Program. It also leveraged its contamination control experience to aid the Commercial Crew and Orion Programs. Below are some additional highlights from the year.
Collaboration Among Disciplines
Ms. Alison Park, NASA Deputy Technical Fellow for Materials, led a multi-disciplinary NESC team to address JPL’s request for sup – port to investigate anomalous temperature readings during thermal vacuum testing of the NASA Indian Space Research Organization (ISRO) Synthetic Aperture Rader (NISAR) reflect-array hardware, already integrated onto the spacecraft in India. The team provided detailed reviews of the thermal models and supported materials testing and characterization of the reflect-array construction record. The team’s work identified operability concerns from higher than expected temperatures that would be seen during the multi-day deployment process. The hardware was demated from the space – craft and returned to the United States for design upgrades and modifications to address the new concerns. The hardware is now set to return to India for reintegration and final launch preparations.
Fostering Intercenter Cooperation
Mr. Robert Carter, NASA Deputy Technical Fellow for Materials and GRC Deputy Division Chief, attended a technical exchange between GRC and MSFC. The exchange uncovered the need for an Agency-wide, materials-driven alloy development plan to identify key needs that would benefit spaceflight and aeronautics. From there, materials representatives from 7 of the 10 centers met in-person to develop a roadmap and a plan to be released in FY25. The Materials TDT also stood up an Alloy Development Community of Practice to provide a grassroots mechanism to identify cross-Agency needs, technical challenges, and benefits that aren’t identified programmatically or within mission directorates.
Illustration depicting the NISAR satellite in orbit over central and Northern California. The satellite features an advanced radar system to globally monitor changes to Earth’s land and ice surfaces to deepen scientists’ understanding of natural hazards, land use, climate change, and other global processes. In June 2023, NISAR’s radar instrument payload and spacecraft bus were combined in an ISRO clean room facility in Bengaluru, India. Image credit: VDOS-URSC Leveraging NASA Partnerships
The NASA Technical Fellow for Materials, Dr. Bryan W. McEnerney, hosted visitors from the European Space Agency (ESA) for a combined trip to JPL, GRC, and KSC, as well as the jointly organized Worldwide Advanced Manufacturing Symposium (WAMS) in Orlando, FL. In-depth technical interchanges between NASA and ESA emphasized advanced manufacturing with a focus on spaceflight needs. The event increased technical collaboration be – tween the two organizations, leading to ESA’s request to NASA for a formal review of ESA’s stress corrosion standard. Work was also initiated on a joint NASA/ESA intern program. Next year brings a number of new and exciting challenges, including an elevated temperature testing program focused on HallPetch effects in C-103 (niobium alloy), the domestic North American WAMS symposium in Knoxville, TN, and a continued focus on intercenter technical support. And, always a key objective, the discipline will actively engage early-career personnel on NESC assessments to learn from our veteran materials experts and to pass on the knowledge so unique to the space industry.
Alloy Development community of practice participants. Robert Carter is at center.View the full article
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By NASA
1 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
ESI24 Li Quadchart
Wei Li
University of Texas at Dallas
Internal defects are always formed in laser welding process due to the keyhole instability, molten pool collapse, and rapid solidification. The extreme lunar environment complicates the reliable implementation of welding, thereby enhancing the welding defects formation. The welding defects are critical material barriers preventing the metal components from Moon exploration. Professor Wei Li’s team will establish an integrated computational materials modelling framework to study the process-structure-property linkage of laser welding under the lunar conditions. The research is emphasized on modelling the internal defects (void, lack of fusion) formed in the lunar laser welding by fully considering the reduced gravity, large temperature change, and extreme vacuum on the Moon surface, and predicting the influence of internal defects on the material and mechanical properties of welding joint.
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By NASA
A 1.2% scale model of the Super Heavy rocket that will launch the Starship human landing system to the Moon for future crewed Artemis missions was recently tested at NASA’s Ames Research Center’s transonic wind tunnel, providing valuable information on vehicle stability when re-entering Earth’s atmosphere.NASA Four grid fins on the Super Heavy rocket help stabilize and control the rocket as it re-enters Earth’s atmosphere after launching Starship to a lunar trajectory. Engineers tested the effects of various aerodynamic conditions on several grid fin configurations during wind tunnel testing. NASA Wind tunnel testing at NASA’s Ames Research Center helped engineers better understand the aerodynamic forces the SpaceX Super Heavy rocket, with its 33 Raptor engines, experiences during various stages of flight. As a result of the testing, engineers updated flight control algorithms and modified the exterior design of the rocket. NASA NASA and its industry partners continue to make progress toward Artemis III and beyond, the first crewed lunar landing missions under the agency’s Artemis campaign. SpaceX, the commercial Human Landing System (HLS) provider for Artemis III and Artemis IV, recently tested a 1.2% scale model of the Super Heavy rocket, or booster, in the transonic Unitary Plan Wind Tunnel at NASA’s Ames Research Center in California’s Silicon Valley. The Super Heavy rocket will launch the Starship human landing system to the Moon as part of Artemis.
During the tests, the wind tunnel forced an air stream at the Super Heavy scale model at high speeds, mimicking the air resistance and flow the booster experiences during flight. The wind tunnel subjected the Super Heavy model, affixed with pressure-measuring sensors, to wind speeds ranging from Mach .7, or about 537 miles per hour, to Mach 1.4, or about 1,074 miles per hour. Mach 1 is the speed that sound waves travel, or 761 miles per hour, at sea level.
Engineers then measured how Super Heavy model responded to the simulated flight conditions, observing its stability, aerodynamic performance, and more. Engineers used the data to update flight software for flight 3 of Super Heavy and Starship and to refine the exterior design of future versions of the booster. The testing lasted about two weeks and took place earlier in 2024.
After Super Heavy completes its ascent and separation from Starship HLS on its journey to the Moon, SpaceX plans to have the booster return to the launch site for catch and reuse. The Starship HLS will continue on a trajectory to the Moon.
To get to the Moon for the Artemis missions, astronauts will launch in NASA’s Orion spacecraft aboard the SLS (Space Launch System) rocket from the agency’s Kennedy Space Center in Florida. Once in lunar orbit, Orion will dock with the Starship HLS or with Gateway. Once the spacecraft are docked, the astronauts will move from Orion or Gateway to the HLS Starship, which will bring them to the surface of the Moon. After surface activities are complete, Starship will return the astronauts to Orion or Gateway waiting in lunar orbit. The astronauts will transfer to Orion for the return trip to Earth.
With Artemis, NASA will explore more of the Moon than ever before, learn how to live and work away from home, and prepare for future human exploration of the Red Planet. NASA’s SLS, exploration ground systems, and Orion spacecraft, along with the human landing system, next-generation spacesuits, Gateway lunar space station, and future rovers are NASA’s foundation for deep space exploration.
For more information about Artemis, visit:
https://www.nasa.gov/artemis
News Media Contact
Corinne Beckinger
Marshall Space Flight Center, Huntsville, Ala.
256.544.0034
corinne.m.beckinger@nasa.gov
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