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Remarks by CSO Gen. Chance Saltzman at the 2024 Air & Space Forces Association's Air, Space and Cyber Conference
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By Space Force
Space Force officials have selected 14 senior master sergeants and 25 master sergeants for promotion in the 24S9 and 25S8 promotion cycles, respectively.
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By NASA
1 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
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Computational Materials Engineering for Lunar Metals Welding
Azadeh Haghighi
University of Illinois, Chicago
Weld-ASSIST: Weldability Assessment for In-Space Conditions using a Digital Twin Wei Li
University of Texas at Dallas
Integrated Computational Materials Modelling Framework for Investigating the Process-Structure-Property Linkage of the Lunar Metal Welding with Internal Defects Passive Lunar Dust Control through Advanced Materials and Surface Engineering
SungWoo Nam
University of California, Irvine
Deformable Crumpled Nano-ball Coatings with Adaptable Adhesion and Mechanical Energy Absorption for Lunar Dust Mitigation Chih-Hao Chang
University of Texas at Austin
Engineering the Adhesion Mechanisms of Hierarchical Dust-Mitigating Nanostructures Lei Zhai
University of Central Florida
Studying Passive Dust Mitigation on Anisotropic Structured Surface Min Zou
University of Arkansas, Fayetteville
Developing High-Performance Bioinspired Surface Textures for Repelling Lunar Dust Keep Exploring Discover More Topics From STRG
Space Technology Mission Directorate
STMD Solicitations and Opportunities
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By NASA
2 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
ESI24 Haghighi Quadchart
Azadeh Haghighi
University of Illinois, Chicago
In-space manufacturing and assembly are vital to NASA’s long-term exploration goals, especially for the Moon and Mars missions. Deploying welding technology in space enables the assembly and repair of structures, reducing logistical burdens and supply needs from Earth. The unique challenges and extreme conditions of space–high thermal variations, microgravity, and vacuum–require advanced welding techniques and computational tools to ensure reliability, repeatability, safety, and structural integrity in one-shot weld scenarios. For the first time, this project investigates these challenges by focusing on three key factors: (1) Very low temperatures in space degrade the weldability of high thermal conductivity materials, like aluminum alloys, making it harder to achieve strong, defect-free welds. (2) The extreme vacuum in space lowers the boiling points of alloying elements, altering the keyhole geometry during welding. This selective vaporization changes the weld’s final chemical composition, affecting its microstructure and properties. (3) Microgravity nearly eliminates buoyancy-driven flow of liquid metal inside the molten pool, preventing gas bubbles from escaping, which leads to porosity and defects in the welds. By examining these critical factors using multi-scale multi-physics models integrated with physics-informed machine learning, and forward/inverse uncertainty quantification techniques, this project provides the first-ever real-time digital twin platform to evaluate welding processes under extreme space/lunar conditions. The models are validated through Earth-based experiments, parabolic flight tests, and publicly available data from different databases and agencies worldwide. Moreover, the established models will facilitate extendibility to support in-situ resource utilization on the Moon, including construction and repair using locally sourced materials like regolith. The established fundamental scientific knowledge will minimize trial-and-error, enable high-quality one-shot welds in space, and reduce the need for reworks, significantly reducing the costs and time needed for space missions.
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Keep Exploring Discover More Topics From STRG
Space Technology Mission Directorate
STMD Solicitations and Opportunities
Space Technology Research Grants
About STRG
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By Space Force
SSC and USC partnered up to pair USC Trojans with SSC Guardians to work within real USSF programs. This partnership team acted as a “living laboratory” to identify strategies for implementing agile development into complex defense projects.
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By NASA
Pictured (clockwise) from bottom left are astronauts Charles O. Hobaugh, commander; Mike Foreman, Leland Melvin, Robert L. Satcher Jr. and Randy Bresnik, all mission specialists; along with Barry E. “Butch” Wilmore, pilot; and Nicole Stott, mission specialist.NASA The STS-129 crew members pose for a portrait following a joint news conference with the Expedition 21 crew members on Nov. 24, 2009. Astronauts Charles O. Hobaugh, Mike Foreman, Leland Melvin, Robert L. Satcher Jr., Randy Bresnik, Butch Wilmore, and Nicole Stott launched from NASA’s Kennedy Space Center in Florida on Nov. 16, 2009, aboard the space shuttle Atlantis. Traveling with them was nearly 30,000 pounds of replacement parts and equipment that would keep the orbital outpost supplied for several years to come.
The Atlantis crew performed three demanding but successful spacewalks – and enjoyed a surprise Thanksgiving dinner on the station, courtesy of the Expedition 21 crew.
Image credit: NASA
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