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By NASA
3 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
A digital rendering of the baseline configuration for Blue Origin’s free-flying commercial space station, Orbital Reef, which continues to be developed as part of a Space Act Agreement with NASA.Blue Origin A NASA-supported commercial space station, Blue Origin’s Orbital Reef, recently completed a human-in-the-loop testing milestone as the agency works toward developing commercial space stations in low Earth orbit.
The human-in-the-loop test scenarios utilized individual participants or small groups to perform day-in-the-life walkthroughs in life-sized mockups of major station components. Participants provided feedback while simulating microgravity operations, including cargo transfer, trash transfer, stowage, and worksite assessments.
“Human-in-the-loop and iterative testing are essential to inform key decisions and mitigate risks to crew health and safety,” said Angela Hart, program manager for NASA’s Commercial Low Earth Orbit Development Program at the agency’s Johnson Space Center in Houston. “NASA’s insight into our partner’s testing milestones enables the agency to gain insight into partner progress and share expertise, ultimately improving industry and NASA’s mission success.”
Test subjects in the mockup for Blue Origin’s free-flying commercial space station, Orbital Reef, during the human-in-the-loop test.Blue Origin The milestone is part of a NASA Space Act Agreement originally awarded to Blue Origin in 2021 and focused on the design progress for multiple worksites, floors, and translation paths within the station. This ensures a commercial station can support human life, which is critical to advancing scientific research in a microgravity environment and maintaining a continuous human presence in low Earth orbit.
The test evaluated various aspects of Orbital Reef’s environment to provide information needed for the space station’s design. Assessment areas included the private crew quarters, dining area, lavatory, research laboratory, and berthing and docking hatches.
To facilitate the test, Blue Origin built stand-alone mockups of each floor in the internally developed habitable module. These mockups will be iteratively updated as the fidelity of components and subsystems matures, enabling future human-in-the-loop testing.
The research team’s observations will be used to provide design recommendations for worksite volumes, layouts, restraint and mobility aid layouts, usability and workload, and positioning of interfaces and equipment.
NASA supports the design and development of multiple commercial space stations, including Orbital Reef, through funded and unfunded agreements. The current design and development phase will soon be followed by the procurement of services from one or more companies, where NASA aims to be one of many customers for low Earth orbit stations.
NASA is committed to maintaining a continuous human presence in low Earth orbit as the agency transitions from the International Space Station to commercial space stations. For nearly 25 years, NASA has supported a continuous presence in low Earth orbit aboard the space station and will continue to build on the agency’s extensive human spaceflight experience to advance future scientific and exploration goals.
For more information about commercial space stations, visit:
www.nasa.gov/commercialspacestations
A test subject in the mockup for Blue Origin’s free-flying commercial space station, Orbital Reef, during the human-in-the-loop test.Blue Origin Keep Exploring Discover More Topics
Low Earth Orbit Economy
Commercial Space
Commercial Crew Program
Humans In Space
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By NASA
4 Min Read 3D Printing: Saving Weight and Space at Launch
The first metal part 3D printed in space. Credits: ESA Science in Space March 2025
Additive manufacturing, also known as 3D printing, is regularly used on the ground to quickly produce a variety of devices. Adapting this process for space could let crew members create tools and parts for maintenance and repair of equipment on the spot, rather than trying to bring along every item that might be needed.
The ability to manufacture things in space is especially important in planning for missions to the Moon and Mars because additional supplies cannot quickly be sent from Earth and cargo capacity is limited.
Research on the International Space Station is helping to develop the capability to address multiple needs using 3D printing.
NASA astronaut Jeanette Epps configures the Metal 3D Printer to produce experimental samples from stainless steel.NASA Metal 3D Printer, a current investigation from ESA (European Space Agency), tests 3D printing of small metal parts in microgravity. Results could improve understanding of the function, performance, and operations of 3D printing in space with metal, as well as the quality, strength, and characteristics of printed parts. This work also could benefit applications on Earth that use metal, such as the automotive, aeronautical, and maritime industries.
Printing with plastic
NASA Astronaut Butch Wilmore holds a ratchet wrench created with the 3D Printing in Zero-G printer.NASA 3D Printing in Zero-G sent the first 3D printer, developed by NASA’s Marshall Space Flight Center and Redwire (formerly Made in Space), to the space station in 2014. The printer used a process that feeds a continuous thread of plastic through a heated extruder and onto a tray layer by layer to create an object. The investigation produced more than a dozen parts, including a ratchet wrench, showing that researchers could send a design from the ground to the system on the station more than 200 miles above.
Comparing the parts made in space with those made on the ground showed that microgravity had no significant effect on the process.
Redwire then developed the Additive Manufacturing Facility (AMF), sent to the station in 2015. Researchers evaluated its mechanical performance and found improvements in tension strength and flexibility compared to the earlier demonstration, helping to further the technology for this type of manufacturing on Earth and in space.
In 2015 and 2016, Portable On Board 3D Printer tested an automated printer developed by the Italian Space Agency to produce plastic objects in space. The investigation provided insight into how the material behaves in microgravity, which could support development of European additive manufacturing technology for use in space.
Printing with other materials
NASA astronaut Anne McClain installs the Refabricator in Feb. 2019.NASA Another approach is recycling plastic – for example, turning a used 3D-printed wrench into a spoon and creating items from the plastic bags and packing foam needed to send supplies to space. This technology could help reduce the amount of raw material at launch and cut down on the volume of waste that must be disposed of on long journeys. The Refabricator, a machine created by Tethers Unlimited Inc, tested this approach and successfully manufactured its first object. Some issues occurred in the bonding process, likely caused by microgravity, but assessment of the material could help determine whether there are limits to how many times plastic can be re-used. Ultimately, researchers plan to create a database of parts that can be manufactured using the space station’s capabilities.
The Redwire Regolith Print facility before launch to the space station.Redwire Space Redwire Regolith Print (RRP) tested another kind of feedstock for 3D manufacturing in orbit, a simulated version of regolith, the dust present on the surface of the Moon and other planetary bodies. Results could lead to development of technology for using regolith to construct habitats and other structures rather than bringing raw materials from Earth.
The space station also has hosted studies of a form of 3D printing called biological printing or bioprinting. This process uses living cells, proteins, and nutrients as raw materials to potentially produce human tissues for treating injury and disease, which could benefit future crews and patients on Earth.
Other manufacturing techniques tested on the orbiting lab include producing optical fibers and growing crystals for synthesizing pharmaceuticals and fabricating semiconductors.
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By NASA
Will you design the zero gravity indicator (ZGI) that accompanies the Artemis II mission around the Moon? If your design is one of the most compelling and resonates with the global community and the Artemis II astronauts, your design might fly into space aboard the Orion spacecraft and you could win US$1225. Zero gravity indicators are small items carried aboard spacecraft that provide a visual indicator for when a spacecraft has reached the weightlessness of microgravity. A plush Snoopy doll was the ZGI for the Artemis I mission. For that uncrewed mission, Snoopy floated around, tethered inside the vehicle to indicate when the Orion spacecraft had reached space. For this Challenge, we’re asking creatives from all over the world to design a new ZGI to be fabricated by NASA’s Thermal Blanket Lab and launched into space aboard the Artemis II mission.
Award: $23,275 in total prizes
Open Date: March 7, 2025
Close Date: May 27, 2025
For more information, visit: https://www.freelancer.com/contest/Moon-Mascot-NASA-Artemis-II-ZGI-Design-Challenge-2527909/details
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By NASA
Credit: NASA NASA is seeking design ideas from global creators for a zero gravity indicator that will fly aboard the agency’s Artemis II test flight. Zero gravity indicators are small, plush items carried aboard spacecraft to provide a visual indication of when the spacecraft and its crew reach space.
This opportunity, with a submission deadline of May 27, asks for original designs representing the significance of NASA’s Artemis campaign, the mission, or exploration and discovery, and meet specific requirements for materials and size.
“What better way to fly a mission around the Moon than to invite the public inside NASA’s Orion spacecraft with us and ask for help in designing our zero gravity indicator?” asked Reid Wiseman, NASA astronaut and Artemis II commander, at the agency’s Johnson Space Center in Houston. “The indicator will float alongside Victor, Christina, Jeremy, and me as we go around the far side of the Moon and remind us of all of you back on Earth.”
Up to 25 finalists, including from a K-12 student division, will be selected. The Artemis II crew will choose one design that NASA’s Thermal Blanket Lab will fabricate to fly alongside them in Orion. Imagine seeing your creation floating weightlessly with astronauts on their way around the Moon.
For complete contest details, visit:
http://www.freelancer.com/moon-mascot
Crowdsourcing company Freelancer is hosting the challenge, called Moon Mascot: NASA Artemis II ZGI Design Contest, on behalf of the agency through the NASA Tournament Lab, managed by the agency’s Space Technology Mission Directorate.
NASA has a long history of flying zero gravity indicators for human spaceflight missions. Many missions to the International Space Station include a plush item. A plush Snoopy rode inside Orion during NASA’s uncrewed Artemis I mission.
Artemis II will be the first test flight of the Space Launch System rocket, Orion spacecraft, and supporting ground system with crew aboard. NASA astronauts Reid Wiseman, Victor Glover, and Christina Koch, and CSA (Canadian Space Agency) astronaut Jeremy Hansen will venture around the Moon and back. The mission is the first crewed flight under NASA’s Artemis campaign and is another step toward missions on the lunar surface and helping the agency prepare for future human missions to Mars.
All major elements for Artemis II are readying for flight. Engineers recently completed stacking the twin solid rocket boosters for the SLS (Space Launch System) on their launch platform and are preparing for integration of the SLS core stage in the coming weeks. Teams also recently installed the solar array wings on the Orion spacecraft that will carry the four astronauts on their journey around the Moon and home.
Through Artemis, NASA will send astronauts to explore the Moon for scientific discovery, economic benefits, and build the foundation for the first crewed missions to Mars.
Learn more about Artemis II at:
https://www.nasa.gov/mission/artemis-ii/
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Rachel Kraft
Headquarters, Washington
202-358-1600
rachel.h.kraft@nasa.gov
Courtney Beasley
Johnson Space Center, Houston
281-483-5111
courtney.m.beasley@nasa.gov
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Last Updated Mar 07, 2025 LocationNASA Headquarters Related Terms
Humans in Space Artemis 2 Astronauts Johnson Space Center NASA Headquarters
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By NASA
Cryocoolers are essential systems in many space exploration missions to maintain propellants at cryogenic temperatures. Cryogenic recuperators are a key component of these cryocoolers and dictate the performance of the system. NASA is seeking to reduce the cost and increase the performance of cryogenic recuperators (also called Heat Exchangers) by utilizing Additive Manufacturing (AM) technologies.
Award: $7,000 in total prizes
Open Date: March 5, 2025
Close Date: May 2, 2025
For more information, visit: https://grabcad.com/challenges/novel-recuperator-design-for-cryogenic-fluid-management-system
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