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By NASA
4 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
A major component of NASA’s Nancy Grace Roman Space Telescope just took a spin on the centrifuge at NASA’s Goddard Space Flight Center in Greenbelt, Maryland. Called the Outer Barrel Assembly, this piece of the observatory is designed to keep the telescope at a stable temperature and shield it from stray light.
This structure, called the Outer Barrel Assembly, will surround and protect NASA’s Nancy Grace Roman Space Telescope from stray light that could interfere with its observations. In this photo, engineers prepare the assembly for testing.NASA/Chris Gunn The two-part spin test took place in a large, round test chamber. Stretching across the room, a 600,000-pound (272,000-kilogram) steel arm extends from a giant rotating bearing in the center of the floor.
The test itself is like a sophisticated version of a popular carnival attraction, designed to apply centrifugal force to the rider — in this case, the outer covering for Roman’s telescope. It spun up to 18.4 rotations per minute. That may not sound like much, but it generated force equivalent to just over seven times Earth’s gravity, or 7 g, and sent the assembly whipping around at 80 miles per hour.
“We couldn’t test the entire Outer Barrel Assembly in the centrifuge in one piece because it’s too large to fit in the room,” said Jay Parker, product design lead for the assembly at Goddard. The structure stands about 17 feet (5 meters) tall and is about 13.5 feet (4 meters) wide. “It’s designed a bit like a house on stilts, so we tested the ‘house’ and ‘stilts’ separately.”
The “stilts” went first. Technically referred to as the elephant stand because of its similarity to structures used in circuses, this part of the assembly is designed to surround Roman’s Wide Field Instrument and Coronagraph Instrument like scaffolding. It connects the upper portion of the Outer Barrel Assembly to the spacecraft bus, which will maneuver the observatory to its place in space and support it while there. The elephant stand was tested with weights attached to it to simulate the rest of the assembly’s mass.
This photo shows a view from inside the Outer Barrel Assembly for NASA’s Nancy Grace Roman Space Telescope. The inner rings, called baffles, will help protect the observatory’s primary mirror from stray light.NASA/Chris Gunn Next, the team tested the “house” — the shell and a connecting ring that surround the telescope. These parts of the assembly will ultimately be fitted with heaters to help ensure the telescope’s mirrors won’t experience wide temperature swings, which make materials expand and contract.
To further protect against temperature fluctuations, the Outer Barrel Assembly is mainly made of two types of carbon fibers mixed with reinforced plastic and connected with titanium end fittings. These materials are both stiff (so they won’t warp or flex during temperature swings) and lightweight (reducing launch demands).
If you could peel back the side of the upper portion –– the house’s “siding” –– you’d see another weight-reducing measure. Between inner and outer panels, the material is structured like honeycomb. This pattern is very strong and lowers weight by hollowing out portions of the interior.
Designed at Goddard and built by Applied Composites in Los Alamitos, California, Roman’s Outer Barrel Assembly was delivered in pieces and then put together in a series of crane lifts in Goddard’s largest clean room. It was partially disassembled for centrifuge testing, but will now be put back together and integrated with Roman’s solar panels and Deployable Aperture Cover at the end of the year.
In 2025, these freshly integrated components will go through thermal vacuum testing together to ensure they will withstand the temperature and pressure environment of space. Then they’ll move to a shake test to make sure they will hold up against the vibrations they’ll experience during launch. Toward the end of next year, they will be integrated with rest of the observatory.
To virtually tour an interactive version of the telescope, visit:
https://roman.gsfc.nasa.gov/interactive
The Nancy Grace Roman Space Telescope is managed at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, with participation by NASA’s Jet Propulsion Laboratory and Caltech/IPAC in Southern California, the Space Telescope Science Institute in Baltimore, and a science team comprising scientists from various research institutions. The primary industrial partners are BAE Systems, Inc in Boulder, Colorado; L3Harris Technologies in Rochester, New York; and Teledyne Scientific & Imaging in Thousand Oaks, California.
By Ashley Balzer
NASA’s Goddard Space Flight Center, Greenbelt, Md.
Media Contact:
Claire Andreoli
NASA’s Goddard Space Flight Center
301-286-1940
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Last Updated Oct 08, 2024 EditorJamie AdkinsContactClaire Andreoli Related Terms
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By European Space Agency
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By NASA
1 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
Gateway’s Habitation and Logistics Outpost stands vertically inside a Thales Alenia Space facility in Turin, Italy, after completing static load testing. Thales Alenia Space Major Gateway hardware recently crossed an important testing milestone on its path to launch to the Moon, where it will support new science and house astronauts in lunar orbit.
Gateway’s HALO (Habitation and Logistics Outpost) successfully completed static load testing, a rigorous stress test of how well the structure responds to the forces encountered in deep space. Thales Alenia Space, subcontractor to Northrop Grumman, conducted the testing in Turin, Italy. Static load testing is one of the major environmental stress tests HALO will undergo, and once all phases of testing are complete, the module will be ready to move from Italy to Gilbert, Arizona, where Northrop Grumman will complete final outfitting.
HALO is one of four pressurized Gateway modules where astronauts will live, conduct science, and prepare for missions to the lunar South Pole region. It will launch with Gateway’s Power and Propulsion Element on a SpaceX Falcon Heavy rocket to lunar orbit.
Gateway is humanity’s first lunar space station supporting a new era of exploration and scientific discovery as part of NASA’s Artemis campaign that will establish a sustained presence on and around the Moon, paving the way for the first crewed mission to Mars.
Gateway’s Habitation and Logistics Outpost stands vertically inside a Thales Alenia Space facility in Turin, Italy, after completing static load testing. Thales Alenia Space Learn More About Gateway Share
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Last Updated Oct 03, 2024 ContactBriana R. Zamorabriana.r.zamora@nasa.govLocationJohnson Space Center Related Terms
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By NASA
4 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
Water piping is installed near the Thad Cochran Test Stand (B-1/B-2) at NASA’s Stennis Space Center in December 2014. The project to replace and upgrade the center’s high pressure industrial water system was a key milestone in preparations to test the SLS (Space Launch System) core stage ahead of the successful Artemis I launch.NASA/Danny Nowlin Employees install a 96-inch valve near the Thad Cochran Test Stand (B-1/B-2) at NASA’s Stennis Space Center as part of a high-pressure industrial water upgrade project in March 2015.NASA/Danny Nowlin In this March 2022 photo, crews use a shoring system to hold back soil as they install new 75-inch piping leading from the NASA Stennis High Pressure Industrial Water Facility to the valve vault pit serving the Fred Haise Test Stand.NASA/Danny Nowlin Crews use a specially designed tool to place a new pipeline liner inside the existing carrier pipe near the Fred Haise Test Stand in 2024 in the last phase of updating the original test complex industrial water system at NASA’s Stennis Space Center.NASA/Danny Nowlin Crews prepare new pipeline liner sections for installation near the Fred Haise Test Stand in 2024 in the last phase of updating the original test complex industrial water system at NASA’s Stennis Space Center.NASA/Danny Nowlin For almost 60 years, NASA’s Stennis Space Center has tested rocket systems and engines to help power the nation’s human space exploration dreams. Completion of a critical water system infrastructure project helps ensure the site can continue that frontline work moving forward.
“The infrastructure at NASA Stennis is absolutely critical for rocket engine testing for the agency and commercial companies,” said NASA project manager Casey Wheeler. “Without our high pressure industrial water system, testing does not happen. Installing new underground piping renews the lifespan and gives the center a system that can be operated for the foreseeable future, so NASA Stennis can add to its nearly six decades of contributions to space exploration efforts.”
The high pressure industrial water system delivers hundreds of thousands of gallons of water per minute through underground pipes to cool rocket engine exhaust and provide fire suppression capabilities during testing. Without the water flow, the engine exhaust, reaching as hot as 6,000 degrees Fahrenheit, could melt the test stand’s steel flame deflector.
Each test stand also features a FIREX system that holds water in reserve for use in the event of a mishap or fire. During SLS (Space Launch System) core stage testing, water also was used to create a “curtain” around the test hardware, dampening the high levels of noise generated during hot fire and lessening the video-acoustic impact that can cause damage to infrastructure and the test hardware.
Prior to the system upgrade, the water flow was delivered by the site’s original piping infrastructure built in the 1960s. However, that infrastructure had well exceeded its expected 30-year lifespan.
Scope of the Project
The subsequent water system upgrade was planned across multiple phases over a 10-year span. Crews worked around ever-changing test schedules to complete three major projects representing more than $50 million in infrastructure investment.
“Many people working the construction jobs for these projects are from the Gulf Coast area, so it has created jobs and work for the people doing the construction,” Wheeler said. “Some of the specialty work has had people coming in from all over the country, as well as vendors and suppliers that are supplying the materials, so that has an economic impact here too.”
Crews started by replacing large sections of piping, including a 96-inch line, from the 66-million-gallon onsite reservoir to the Thad Cochran (B-1/B-2) Test Stand. This phase also included the installation of a new 25,000-gallon electric pump at the High Pressure Industrial Water Facility to increase water flow capacity. The upgrades were critical for NASA Stennis to conduct Green Run testing of the SLS core stage in 2020-21 ahead of the successful Artemis I launch.
Work in the A Test Complex followed with crews replacing sections of 75-inch piping from the water plant and installing several new 66-inch gate valves.
In the final phase, crews used an innovative approach to install new steel liners within existing pipes leading to the Fred Haise Test Stand (formerly A-1 Test Stand). The work followed NASA’s completion of a successful RS-25 engine test campaign last April for future Artemis missions to the Moon and beyond. The stand now is being prepared to begin testing of new RS-25 flight engines.
Overall, the piping project represents a significant upgrade in design and materials. The new piping is made from carbon steel, with protective linings to prevent corrosion and gate valves designed to be more durable.
Importance of Water
It is hard to overstate the importance of the work to ensure ongoing water flow. For a typical 500-second RS-25 engine test on the Fred Haise Test Stand, around 5 million gallons of water is delivered from the NASA Stennis reservoir through a quarter-of-a-mile of pipe before entering the stand to supply the deflector and cool engine exhaust.
“Without water to cool the deflector and the critical parts of the test stand that will get hot from the hot fire itself, the test stand would need frequent corrective maintenance,” Wheeler said. “This system ensures the test stands remain in a condition where continuous testing can happen.”
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Last Updated Sep 26, 2024 EditorNASA Stennis CommunicationsContactC. Lacy Thompsoncalvin.l.thompson@nasa.gov / (228) 688-3333LocationStennis Space Center Related Terms
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By NASA
NASA’s HERA (Human Exploration Research Analog) crew members enjoy their first glimpse of the outside after a 45-day stay inside the analog environment. From left to right: Sergii Iakymov, Sarah Elizabeth McCandless, Erin Anderson, and Brandon Kent.NASA/Bill Stafford An all-volunteer crew on a simulated trip to Mars “returned” to Earth on Sept. 23, 2024, after being isolated in a tiny habitat at Johnson Space Center in Houston. Their work is contributing to the science that will propel humanity to the Moon and eventually Mars.
The HERA missions provide valuable scientific insights into how humans may respond to the confinement, demanding work-life conditions, and remote environments that astronauts may encounter on deep space missions. These insights help NASA prepare for humanity’s next giant leap to the Moon and Mars.
Campaign 7 Mission 3 started when HERA operations lead Ted Babic rang the bell outside the habitat 10 times, a ceremonial send-off wishing the crew a safe and successful simulated mission to Mars. Seven rings honored the campaign, and three more signaled the mission—continuing a long-standing tradition.
At ingress, Anderson, a structural engineer at NASA’s Langley Research Center in Virginia, told HERA’s mission control, “We’re going to take good care of this ship of yours on our journey.”
The HERA crew members wave goodbye to friends, family, and support staff before entering the analog environment on Aug. 9, 2024.NASA/James Blair Life on a 45-Day Journey
The HERA crew members participated in 18 human health and performance studies, seven of which were led by scientists from outside the United States. These international studies are in collaboration with the United Arab Emirates’ Mohammed Bin Rashid Space Centre and the European Space Agency.
HERA crew members inside the analog environment at NASA’s Johnson Space Center in Houston. From left: Sarah Elizabeth McCandless, Brandon Kent, Erin Anderson, and Sergii Iakymov.NASA/Bill Stafford Throughout the simulation, the crew performed a variety of tasks. They harvested plants from a hydroponic garden, grew shrimp, deployed a small cube satellite to simulate data gathering, conducted a virtual reality “walk” on the surface of Mars, and flew simulated drones on the Martian terrain. These activities are designed to immerse the crew in the task-focused mindset of astronauts. NASA scientists then monitor HERA crew to assess how routine tasks, along with isolation and confinement, impact behavior and performance.
As their mission progressed, the team experienced longer communication delays with mission control, eventually reaching five-minute lags. This simulates the challenges astronauts might face on Mars, where delays could be up to 20 minutes. Scientists studying HERA crew are interested to see how this particular group builds independent, autonomous workflows, despite this communication delay.
Here are some snapshots of crew activities:
McCandless holds a skeletal framework of a Mars rover. She is wearing augmented reality glasses that allow her to project various scientific hardware as holograms. The final product will be a Mars rover that she ‘built’ herself. NASA Kent and Anderson, seen through an airlock window separating rooms inside HERA, conduct a virtual reality EVA on the Mars surface. NASA McCandless analyzes geological samples inside HERA’s glove box. Throughout the HERA mission, samples are “collected” on Mars during mock extravehicular activities. NASA/James Blair Anderson holds her coffee cup as she climbs the ladder connecting the first and second floors inside HERA.NASA Kent examines a petri dish for storing swabs of microbes. He and fellow crew members swab surfaces around HERA, then wait a few days to examine any microbes that grow in the dishes. Iakymov examines water quality and temperature in a tank that holds a few triops shrimp that he and his crewmates raised.NASA McCandless and Anderson work out on HERA’s second floor. They are holding power blocks, dumbbells equipped with weights that can adjust to a maximum of 35 pounds. The blocks take up less space than a set of regular dumbbells, helping to save space in the tiny habitat.NASA All crew members brought books to accompany them on their journey to the Red Planet, while Kent left behind letters for his two daughters to open each day.
McCandless also brought letters from loved ones, along with Legos, her favorite card game, and a vintage iPod.
Iakymov, an aerospace engineer with more than 15 years of experience in research and design, is carrying postcards and photos of family and friends.
Anderson, who describes herself as a massive space nerd, brought extra socks and “The Never Ending Story,” a book she has cherished throughout her life.
The crew all shared appreciation for being part of a mission that contributes to the aspirations of future human space exploration travel.
The crew holds up varieties of lettuce grown in hydroponic units inside HERA. NASA Returning to Earth
As the mission neared its end, McCandless and Anderson participated in a Groundlink—a live session connecting them with middle school students in a classroom in Coconut Grove, Florida, and in Olathe, Kansas. Groundlinks provide a unique opportunity for students to engage directly with crew members and learn about the realities of long-duration missions.
The students asked the crew about life inside the habitat, the challenges of isolation, and what it might be like to live on Mars. They were also curious about the crew’s favorite foods and activities. McCandless shared her love for cheddar crisps and freeze-dried Pad Thai and proudly showed off favorite sports teams from her home state of Kansas, much to the cheers of the crowd. Anderson displayed the massive collection of comics and fantasy books that she read inside the habitat.
In the late afternoon of Sept. 23, 2024, the crew egressed from HERA, marking the end of their 45-day simulated mission to Mars. After stepping out of the habitat, the crew expressed gratitude for the opportunity and reflected on the mission’s significance.
“Following our safe passage to Mars, and our safe return to Earth, as the crew of Campaign 7, Mission 3, we hereby officially transfer this exploration vessel to the flight analogs operations team,” said Kent. “We hope this vessel continues to serve as a safe home for future HERA crews.”
Want to Participate in HERA?
NASA is actively seeking healthy, non-smoking volunteers, aged 30 to 55, for future HERA missions. Volunteers, who will be compensated for their participation, must pass a physical and psychological assessment to qualify.
For those inspired to take part in this groundbreaking research, opportunities to join future HERA missions await:
https://analogstudies.jsc.nasa.gov
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